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Protect your investment with Hendrickson Genuine Parts
Hendrickson views education and knowledge as paramount attributes in an industry where equipment uptime is the primary metric. To facilitate these attributes, Hendrickson offers a vast array of tools to support parts and service personnel, along with do‑it‑yourselfers. Always use Hendrickson Genuine Parts for the best quality in the industry. Hendrickson’s website is the single point of entry to our information and educational highway. Part sell sheets, tech tips, parts lists and technical publications are only a key stroke away. With the endless and dynamic change in our industry, more complex tools are required. Hendrickson’s website offers access to lift axle and bumper configurators, Parts Look Up System (PLUS+) and online educational videos from the Hendrickson Academy. With the combination of Hendrickson genuine parts and support tools, fleets and owner-operators can perform with confidence knowing Hendrickson systems and components support their efforts to help achieve maximum uptime. Original parts. Original fit. Original performance.
www.hendrickson-intl.com
4 9
Truck Ride Solutions & Parts Catalog Guide
Popular Kits & Parts Front Suspension Systems
13 27 51 97
Popular Kits & Parts Rear Suspension Systems
Aftermarket Product Profiles
Selection Guides
Parts Lists
www.hendrickson-intl.com
Truck Ride Solutions
PARTS CATALOG
FRONT SUSPENSION SYSTEMS
REAR AIR SUSPENSION SYSTEMS
AIRTEK ®
AR2 ™
AIRTEK ® NXT
COMFORT AIR ®
SOFTEK ®
FIREMAAX ® EX
SOFTEK ® NXT
HAS ™ Tandem
STEERTEK ™ NXT
HTB ® LT
STEERTEK ™ NXT High Capacity
HTB ® 21K
PARASTEER ™
INTERMAAX ™
PARASTEER ™ HD
LUXAIR ®
4
www.hendrickson-intl.com | Truck Ride Solutions
Truck Ride Solutions
PARTS CATALOG
REAR AIR SUSPENSION SYSTEMS
REAR MECHANICAL SUSPENSION SYSTEMS
OPTIMAAX ®
HTS ™
PRIMAAX ® EX
R ™
ROADMAAX ™
RS ™
RT ™ • RTE ™
REAR MECHANICAL SUSPENSION SYSTEMS
HAULMAAX ® EX
SNAKE SPRING
HN ®
ULTIMAAX ®
HTB ® Mechanical
5
Truck Ride Solutions | 1-866-755-5968
Guide to this Comprehensive Catalog
PARTS CATALOG
This catalog is designed to simplify the identification and selection of Hendrickson Truck Commercial Vehicle Systems genuine parts. It includes the following Hendrickson publications – Popular Kits and Parts, Product Profiles, Suspension Conversions, Selection Guides, and Parts Lists – that are also available separately online at www.hendrickson-intl.com. Follow the simple steps below to access digital downloads in PDF format or if available the printed literature.
1
2 CLICK
3 ENTER
LOOK at the bottom of Page for Reference Literature Number
the Search Key
the Literature Number
HAULMAAX ® ■ 40K•46K Capacity
REAR SUSPENSIONS
SP-171
Reference Lit. No. 171
332
For Special Tools see Page 410
www.hendrickson-intl.com | Reference Lit. No. SP-171
OR
1 CLICK ON
2
3
CLICK ON Truck and Spring Literature
SELECT Product Name
Parts & Service
PARTS & SERVICE
PARTS & SERVICE
TRUCK AND SPRING LITERATURE
6
www.hendrickson-intl.com | Catalog Guide
Popular Kits & Parts
Contents FRONT Suspensions and Axle Systems
9
13
REAR Suspensions
7
Hendrickson Genuine Parts
POPULAR KITS & PARTS
Why Choose Hendrickson Genuine Parts?
■ Hendrickson Genuine Parts are recommended when performing all maintenance or repairs to your Hendrickson suspension systems and components. Using substitute or counterfeit parts may void applicable Hendrickson or vehicle OEM warranties. ■ Genuine parts ensure the design intent and performance of your Hendrickson suspension systems and components. ■ Choose Hendrickson Genuine Parts for greater component life, system performance and uptime.At Hendrickson we design, model, test, validate and support our parts as an integrated system. Parts are manufactured and lab tested to exceed truck or trailer OEM expectations. ■ When you choose Hendrickson Genuine Parts… you also choose industry leading product support tools education technical and sales collaboration and customer service.They are designed, tested and validated to deliver unprecedented uptime. Original parts. Original fit. Original performance.
8
www.hendrickson-intl.com | Popular Kits and Parts
Height Control Valves
FRONT SUSPENSIONS
PRIMAAX EX FIREMAAX EX AIRTEK
Kit Shown 64089-000L Volvo, Mack
Kit Shown 59427-019L Freightliner/Western Star
International Truck Vehicles 59427-014L Right Hand Qty. Contents 1 Height Control Valve 1
64089-000L 12K•12.5K 64094-000L 13.2K•14.6K Qty. Contents 1 HCV Mounting Bracket 1 Height Control Valve 1
59427-019L LH with STEERTEK NXT 59427-034L RH with STEERTEK NXT 59427-005L RH with STEERTEK Qty. Contents 1 Height Control Valve 1 Height Control Valve Linkage 2 ¼" Flat Washer 2 ¼"-20 UNC Locknut 2 5 ⁄ 16 "-18 UNC Nut 2 5 ⁄ 16 " Hardened Washer 2 5 ⁄ 16 "-18 UNC Locknut 2 5 ⁄ 16 "-18 UNC Stud
COMFORT AIR PARASTEER
Height Control Valve Linkage
2 2 2 2 2 2
¼" Flat Washer
¼"-20 UNC Locknut 5 ⁄ 16 "-18 UNC Nut 5 ⁄ 16 " Hardened Washer 5 ⁄ 16 "-18 UNC Locknut
Height Control Valve Linkage
2 2 2 2 2 2
¼" Flat Washer
¼"-20 UNC Locknut
M8 Nut
5 ⁄ 16 "-18 UNC Stud
M8 Hardened Washer
M8 Locknut
M8 Stud
Part No.
Model Freightliner • Western Star
AIRTEK for Blue Bird, PARASTEER 59013-000 Dump Valve Qty. Contents 1 Height Control Valve 2 ¼" Hardened Washer 2 ¼"-20 UNC Locknut
PARASTEER HD 57977-000 Dump Valve Qty. Contents 1 HCV Mounting Bracket 1 Height Control Valve 2 ¼" Hardened Washer 2 ¼"-20 UNC Locknut
59935-002L 12K • Right Hand 59935-013L 12K • Left Hand Volvo, Mack, Blue Bird 60501-000L 12K•12.5K, 13.2K•14.6K
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Air Springs
FRONT SUSPENSIONS
Part No. OEM 60961-182 *Volvo, Mack with Support Plate 13.2K • 14.6K 64075-002L Blue Bird 10K 66349-002L Volvo, Mack 12K•12.5K, Spartan Motorhome Chassis, 10.5K•12K 69116-002L Freightliner,Western Star, Sterling - After 2010 69782-002L Freightliner,Western Star, Sterling - Prior to 2010
AIRTEK
Part Shown 60716-002 Part No. OEM 60716-002L Volvo, Mack 13.2K • 14.6K 65790-002L International Truck, Spartan Motorhome Chassis 12.6K•14.6K 67568-002 International IC Bus
Part Shown 66349-002L
* Vehicles built between 03/05 and 06/07 equipped with dual height control valves MUST use air spring with support plate Service Kit No. 60961-182
Shock Absorbers
Part No.
OEM Freightliner • Western Star
58913-003L 12K Prior to 2010 58913-012L 12K After 2010 Volvo, Mack 64838-002L 12K•12.5K, 13.2K•14.6K 64838-003L 12K•12.5K, 13.2K•14.6K 65992-001L International Truck 12K•12.35K
Part Shown 58913-003L
Leaf Spring Assemblies
Part No.
Model AIRTEK Freightliner • Western Star
59930-021 59930-023 59930-024 59930-029
12K, Set Back
12K LH, Coronado 12K RH, Coronado 12K LH, Century, Cascadia
59930-030 12K RH, Century, Cascadia 64772-000 Volvo, Mack 12K-14.6K 66420-000 International Truck 12K•12.35K SOFTEK 53597-000 International Truck Lonestar • Prostar Blue Bird Buses • Spartan 53626-000 14.6K 53624-000 10K
Part Shown 59930-021
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www.hendrickson‑intl.com | Popular Kits and Parts
Kingpin Bushings & Thrust Bearings
FRONT SUSPENSIONS
STEERTEK NXT
STEERTEK NXT 60961-628 Axle Set Qty. Contents 2
STEERTEK NXT 60961-629 One Wheel End – LH Qty. Contents 1 Upper Grease Cap Assembly 1 Lower Grease Cap Assembly 2 Kingpin Bushing 1 Composite Thrust Bearing 2 Kingpin Seal 2 5 ⁄ 8 " Socket Head Cap Screw 1 Loctite Tube 1 Grease Zerk
STEERTEK NXT 60961-630 One Wheel End – RH Qty. Contents 1 Upper Grease Cap Assembly 1 Lower Grease Cap Assembly 2 Kingpin Bushing 1 Roller Thrust Bearing 2 Kingpin Seal 2 5 ⁄ 8 " Socket Head Cap Screw 1 Loctite Tube 1 Grease Zerk
Upper Grease Cap Assembly Lower Grease Cap Assembly
2 4 1 1 4 4 2 2
Kingpin Bushing
Composite Thrust Bearing
STEERTEK NXT IBK
Roller Thrust Bearing
Kingpin Seal
5 ⁄ 8 " Socket Head Cap Screw
Loctite Tube Grease Zerk
STEERTEK 60961-039 One Wheel End – RH Qty. Contents 2 Grease Cap Assembly 2 Retaining Ring 2 Kingpin Bushing 1 Roller Thrust Bearing 2 5 ⁄ 8 " Socket Head Cap Screw 2 Kingpin Seal 1 Kingpin Shim 0.005" (Pack of 4) 1 Kingpin Shim 0.047" 1 Loctite Tube
STEERTEK 60961-040 Axle Set Qty. Contents 4
STEERTEK 60961-009 One Wheel End – LH Qty. Contents 2 Grease Cap Assembly 2 Retaining Ring 2 Kingpin Bushing 1 Composite Thrust Bearing 2 5 ⁄ 8 " Socket Head Cap Screw 2 Kingpin Seal 1 Kingpin Shim 0.005" (Pack of 4) 1 Kingpin Shim 0.047" 1 Loctite Tube
Grease Cap Assembly
4 4 1 1 4 4 2 2 1
Retaining Ring Kingpin Bushing
Composite Thrust Bearing
Roller Thrust Bearing
5 ⁄ 8 " Socket Head Cap Screw
Kingpin Seal
Kingpin Shim 0.005" (Pack of 4)
Kingpin Shim 0.047"
Loctite Tube
STEERTEK 60961-043 Axle Set,Thrust Bearing Qty. Contents 1 Composite Thrust Bearing 1 Roller Thrust Bearing 4 5 ⁄ 8 " Socket Head Cap Screw 4 Kingpin Seal 2 Kingpin Shim 0.005" (Pack of 4) 2 Kingpin Shim 0.047" 1 Loctite Tube
STEERTEK NXT 60961-631 Axle Set,Thrust Bearing Qty. Contents 1 Composite Thrust Bearing 1 Roller Thrust Bearing 4 5 ⁄ 8 " Socket Head Cap Screw 4 Kingpin Seal 2 Loctite Tube
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*Tie Rods
FRONT SUSPENSIONS
STEERTEK NXT
STEERTEK NXT Axle • 8K to 14.6K Capacity Straight Tie Rods – 1 1 ⁄ 8 " Threads 60961-734 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-736 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-741 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin Straight Tie Rods – 1¼" Threads 60961-011 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-027 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-028 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin
Drop Tie Rods – 1¼" Threads 60961-737 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-739 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-740 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin Drop Tie Rods – 1 7 ⁄ 8 " Threads 60961-884 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-882 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-883 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin
Straight Tie Rods – 1¼" Threads 60961-735 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-742 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-743 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin
STEERTEK NXT IBK
STEERTEK NXT High Capacity Axle • 16K to 24K Capacity Straight Tie Rods – 1¼" Threads 60961-890 Axle Set Qty. Contents 1 Left Hand Tie Rod End 1 Right Hand Tie Rod End 2 7 ⁄ 8 " Hardened Washer 2 Cotter Pin 60961-889 Left Hand Qty. Contents 1 Left Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin 60961-888 Right Hand Qty. Contents 1 Right Hand Tie Rod End 1 7 ⁄ 8 " Hardened Washer 1 Cotter Pin
TIE ROD ASSEMBLIES
Straight Tie Rods STEERTEK NXT Axle • 8K to 14.6K Capacity
Drop Tie Rods STEERTEK NXT Axle • 8K to 14.6K Capacity 76878-001 through 76878-003 1¼" Threads
76877-001 through 76877-006 1 1 ⁄ 8 " Threads 76879-001 through 76879-003 1¼" Threads STEERTEK NXT High Capacity Axle • 16K to 24K Capacity 80721-001 through 80721-003 1¼" Threads
STEERTEK NXT High Capacity Axle • 16K to 24K Capacity 79365-001 1 7 ⁄ 8 " Threads
*Refer to Tie Rod Technical Bulletin SEU-0223 for additional part number information.
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www.hendrickson‑intl.com | Popular Kits and Parts
Air Springs
REAR SUSPENSIONS
COMFORT AIR
Part Shown 49048-002L Part No. *Model HAS 49048-002L 36K•40K
Part Shown 50405-002L Part No.
Part Shown 60271-002L Part No. *Model HTB 66643-002L International Truck Vehicles, Spartan Motorhome Chassis Maxair • AL 405 64917-002L with Hendrickson logo
**Model COMFORT AIR
65086-002L Hino HAS 50405-002L 46K 50898-002L 40K LH 50899-002L 21K•23K•40K•46K
PRIMAAX EX•FIREMAAX EX
67391-002 23K T•46K T•69K T
26K ST•52K ST•78K ST PRIMAAX • FIREMAAX
HAS
PRIMAAX EX•FIREMAAX EX
69153-002 260•520•780
40K LH with Mack Logo
67247-002L 26K•52K•78K
56917-002L Low Profile
26K S•52K S•78K S PRIMAAX • FIREMAAX
15K•19K•21K•23K•40K 57122-002L 19K•21K•23K•40K•46K 57920-002L Low Profile 12K 58520-002L 21K•23K•40K•46K 40K LH Metric Stud 64489-002 Metric Stud with Mack Logo 64651-002 with Mack Logo
60271-002L 230•460•690
* Air spring only. ** Includes upper air spring bracket and fasteners. Brackets may vary.
HTB
Height Control Valves
PRIMAAX EX FIREMAAX EX
Part No.
Model
COMFORT AIR 59013-000 Dump Valve Qty. Contents 1 Height Control Valve 2 ¼" Hardened Washer 2 ¼"-20 UNC Locknut
PRIMAAX EX•FIREMAAX EX•HAS•HTB 57977-000 Dump Valve Qty. Contents 1 HCV Mounting Bracket 1 Height Control Valve 2 ¼" Hardened Washer 2 ¼"-20 UNC Locknut
59899-000 HAS 59935-000 HAS 60501-000L HAS•COMFORT AIR
60826-000 Non-Dump Valve Qty. Contents 1 HCV Mounting Bracket 1 Height Control Valve 2 ¼" Flat Washer 2 ¼"-20 UNC Locknut 1 Locating Pin
NOTE: Replaces both the 50433‑001 and 50433-002.
Universal Valve
13
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Shock Absorbers
REAR SUSPENSIONS
PRIMAAX EX FIREMAAX EX
Part Shown 60675-001L Part No. Model
Part Shown 60675-001L Part No. Model HAS 60670-003L 15K Low Profile
Part Shown 60680-003L Part No. Model 60680-003L HN
PRIMAAX EX•FIREMAAX EX PRIMAAX • FIREMAAX
HAULMAAX EX • HAULMAAX
60657-003L 8½", 10" Ride Height 60657-005L Kenworth Tridem 60657-007L Volvo 60665-011L 12½", 14 3 ⁄ 8 ", 15½" Ride Ht. 60665-015L Disc Brake Applications
60670-005L 19K-46K 60670-006L 19K-46K 60670-007L 40K•46K Inboard Standard HAS HI-TORQUE ™
60680-004L 16½" Saddle Ht. 60680-005L 17½"•18½" Saddle Ht. 60680-009L 18¼"•18½" Saddle Ht. 60680-010L 20½" Saddle Ht. ULTIMAAX 60680-015L 9½", 10½" Ride Height 60680-016L 10½", 11½" Ride Height 10" Ride Height – KME ROADMAAX 70807-007L E-One, Pierce, Spartan Sutphen, Ferrara, Seagrave
HAULMAAX
60675-002L 21K•40K•46K 60675-003L 19K•21K•23K 60675-005L 40K•46K 60675-006L 40K•46K, Inboard 60675-009L 19K•23K•40K•46K Volvo/Mack COMFORT AIR 60670-006L Thomas Built 60670-014L Hino 60998-003L Blue Bird
HN
Main Support Members
COMFORT AIR
Part Shown 58691-000 Part No. Rear Model 58691-000 Left Hand AL405 / Maxair 58768-000 Right Hand AL405 / Maxair 60262-000 HAS 40LH Mack Only 60779-000 COMFORT AIR 65106-001 COMFORT AIR Hino
Part Shown 56946-000 Part No. Model
Thickness
HAS
57217-000 HAS 40K LH 56940-000 HAS 19K•36K 56943-000 HAS 21K•40K
1.75" 1.75" 1.88"
56871-001 HAS 40K 1.88" 56946-000 HAS 23K•40K•46K 2.00" 56934-000 HAS 40K•46K LP 2.00" 48645-001 HAS 46K 2.38" 49175-024 HAS 46K Severe 2.00" Service Kit
*Refer to Tie Rod Technical Bulletin SEU-0223 for additional part number information.
14
www.hendrickson‑intl.com | Popular Kits and Parts
Slipper Pads • Spring Seats
REAR SUSPENSIONS
HAS
Kit Shown 56557-004
Part Shown 56929-000 Part No. Description 50612-000 Universal Frame Hanger 56929-000 Integrated
Part Shown 56563-000 Part No. Description 56562-000 6" LH Front/LH Rear 56563-000 6" RH Front/RH Rear
56557-001 One Hanger 56557-002 One Hanger Qty. Contents 1 Slipper Pad 2 Retainer Plate 4 3 ⁄ 8 " Rolok Screw – 1½" 56557-004 One Hanger Qty. Contents 1 Slipper Pad 2 Retainer Clip 2 3 ⁄ 8 " Rolok Screw – 1½" 56557-005 One Hanger Qty. Contents 1 Slipper Pad 2 Slipper Pad Lock Pin – 1"
Part No. Description 57566-000 HAS Retainer Clip
Part No. Description 48902-000 1" Spacer 48903-000 1.5" Spacer
Part No. Description 57989-000 HAS Rebound Roller
D-Pin Bushings
PRIMAAX EX FIREMAAX EX
Single 34013-117 4¾" Bolt Length 34013-107 5" Bolt Length 34013-116 5½" Bolt Length Qty. Contents 1 D-Pin Bushing Assembly 2 ¾"-16 UNF Bolt 4 ¾" Flat Washer 2 ¾"-16 UNF Locknut
Axle Set 56659-012 4¾" Bolt Length 56659-009 5" Bolt Length 56659-013 5½" Bolt Length Qty. Contents 4 ¾"-16 UNF Bolt 8 ¾" Flat Washer 4 ¾"-16 UNF Locknut
15
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QUIK-ALIGN ®
REAR SUSPENSIONS
PRIMAAX EX • FIREMAAX EX
PRIMAAX EX FIREMAAX EX
60632-019 One Wheel End Qty. Contents 1 Eccentric Collar 1 Concentric Collar 1 1"-14 UNF x 7½" Bolt 2 1" Hardened Washer 1 1"-14 UNF Locknut
60632-018 One Wheel End Qty. Contents 1 1"-14 UNF x 7½" Bolt 2 1" Hardened Washer 1 1"-14 UNF Locknut
Kit Shown 60632-020
60632-020 Axle Set 60961-720 One Wheel End Qty. Contents 2 Eccentric Collar 2 Concentric Collar 2 1"-14 UNF x 7½" Bolt 4 1" Hardened Washer 2 1"-14 UNF Locknut 2 Pivot Bushing 2
COMFORT AIR
P-80 Bushing Lubricant – 10 ml.
COMFORT AIR
Part No. Description 58648-000 Pivot Bushing
60632-013 Axle Set Qty. Contents 1 Eccentric Collar 3 Concentric Collar 2 7 ⁄
34013-103 One Wheel End Qty. Contents 1 Pivot Bushing 2 Plastic Isolator Puck 1 1"-14 UNF x 7½" Bolt 2 1" Hardened Washer 1 1"-14 UNF Locknut 1
8 "-9 UNC x 7½" Bolt 7 ⁄ 8 " Hardened Washer 7 ⁄ 8 "-9 UNC Locknut
4 2
P-80 Bushing Lubricant - 10 ml.
16
www.hendrickson‑intl.com | Popular Kits and Parts
Load Springs • Bolster Springs
REAR SUSPENSIONS
HAULMAAX
HAULMAAX 40K•46K 60961-747 Tandem Set Qty. Contents 2
HAULMAAX 40K•46K 60961-746 Weight Bias Qty. Contents 1
HN 40K•46K•52K Part No.
Model Vehicles built
60314-000 58947-000
After Nov. 2000
Progressive Load Spring Auxiliary Load Spring
Progressive Load Spring
Sept.1998 to Nov.2000
1
6 6
½"-13 UNC x 2¼" Flange Bolt
HN
10 10
½"-13 UNC x 2¼" Flange Bolt ½"-13 UNC Flange Nut Load Spring Shim – 0.25"
½"-13 UNC Flange Nut
60961-745 One Side Qty. Contents 1
2
Progressive Load Spring
3 3
½"-13 UNC x 2¼" Flange Bolt
REBOUND STRAP
½"-13 UNC Flange Nut
HAULMAAX 40K•46K Part No. Model 60791-000 Load Spring Shim – 0.25"
HAULMAAX 40K•46K – Prior to 7/14 64179-004 One Side Qty. Contents 1 Auxiliary Load Spring 3 ½"-13 UNC x 2¼" Flange Bolt 3 ½"-13 UNC Flange Nut
Part No. Model 57878-003 HAULMAAX • HN
BOLSTER SPRINGS
HAULMAAX 40K•46K 64179-048 One Set Qty. Contents 2
HN 40K•46K•52K 60879-000L One Set
HAULMAAX 40K•46K 60961-712 One Side Qty. Contents 2
Vehicles Built 02/96 to Current
Tie-bar Bolster Spring Kit Progressive Load Spring Kit
Tie-bar Bolster Springs
64718-000L One Set
1
1 1 1 9 1
Tie-bar Bolster Spring Spacer
Vehicles Built 11/88 to 02/96
Wear Plate
Qty. Contents 2
½"-13 UNC x 10" Flange Bolt
Bolster Springs
½"-13 UNC Flange Nut
Tie-bar Assembly Instructions
17
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Equalizing Beams & Components
REAR SUSPENSIONS
BRONZE CENTER BUSHINGS
EQUALIZING BEAM & COMPONENTS
33742-000 One Beam, 52K Qty. Contents 1 Bronze Center Bushing 2 Beam Center Seal 4 Thrust Washer
34013-079 One Beam, 60K • 4" I.D. Bushing ¼" Lip - Hollow Sleeve Qty. Contents 2 Bronze Center Bushing 1 Beam Center Sleeve 2 Thrust Washer
Kit Shown 30437-000L
30436-000L Two Beams, 34K 30437-000L Two Beams, 38K-52K 45374-000 Two Beams, 65K Qty. Contents 2 Bronze Center Bushing 2 Beam Center Sleeve 4 Beam Center Seal 8 Thrust Washer 2 Grease Fitting
Part No.
Capacity
30240-001 34K 30240-002L 38K-52K 30240-005 65K
34013-078 One Beam, 60K • 4" I.D. Bushing ¼" Lip - Solid Sleeve Qty. Contents 2 Bronze Center Bushing 1 Beam Center Sleeve 2 Thrust Washer
34013-054L One Beam, 38K-52K Qty. Contents 1 Bronze Center Bushing 1 Beam Center Sleeve 2 Beam Center Seal 4 Thrust Washer 1 Grease Fitting
Part No.
Capacity
03415-000 60K
RUBBER CENTER BUSHINGS
Part No. Capacity A: 06664-000L 34K Welded Plug 05919-000L 38K Welded Plug 29483-005L 38K-52K Welded Plug B: 22279-000L 34K Loose Plug 22282-000L 38K Loose Plug 34013-097L 38K-52K Loose Plug
Part No. High Confinement C: 49400-000L 40K Welded Plug D: 49600-000L 40K Loose Plug
Part No.
Capacity
10366-000L 15464-000 14110-000L 47420-000
65K 85K
100K
HFS•E4
Refer to Equalizing Beam and Components Selection Guide 45745-147 for additional part number information.
18
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Equalizing Beams & Components
REAR SUSPENSIONS
ADAPTER STYLE END BUSHINGS
EQUALIZING BEAM & COMPONENTS
Kit Shown 34013-049L End Bushing and Adapter Kits One Wheel End 34013-048L 34K Qty. Contents 1
Kit Shown 45000-007L Adapter Kits One Wheel End Kit No. 45000-013L 34K 21140-034L 46K 45000-007L 44K 21140-033L 52K
Kit Shown 21140-007 Adapter Kits One Wheel End 21140-007 65K 34013-052L 65K-85K • 6" Bushing Qty. Contents 2 Beam End Adapter 1 Beam End Shaft 2 1 7 ⁄ 8 "-12 UNF Slotted Nut 2 Cotter Pin 34013-110L 65K-85K • 7" Bushing 21140-004 85K Qty. Contents 2 Beam End Adapter 1 Beam End Shaft 2 1 7 ⁄ 8 "-12 UNF Slotted Nut 2 Cotter Pin 1 Thrust Washer 21140-027 65K 21140-026 65K•85K 21140-024 100K•120K Qty. Contents 2 Beam End Adapter 1 Beam End Shaft 2 1 7 ⁄ 8 "-12 UNF Slotted Nut 2 Cotter Pin 1 Thrust Washer 1 Adapter Tube
Capacity Bolt Length
6"
06969-000 End Bushing 45000-013L Adapter Kit
1
10½"
34013-049L 46K Qty. Contents 1
6½"
11"
45900-000 End Bushing 45000-007L Adapter Kit
Qty. Contents 2
1
Beam End Adapter
34013-073L 46K – 52K Qty. Contents 1
1 1 2 1
Adapter Tube
Bolt
Hardened Washer
45900-000 End Bushing 21140-034L Adapter Kit
Locknut
1
34013-051L 52K Qty. Contents 1
45407-000 End Bushing 21140-033L Adapter Kit
1
Part Shown 45900-000L Rubber End Bushings Part No. Capacity 47421-000 34K–60K
Part Shown 21140-006 Tube and Nut Kits One Wheel End 21140-006 65K 34013-072 65K-70K • 6" Bushing Qty. Contents 1 Beam Hanger Tube 2 Beam Hanger Tube Nut 4 Cotter Pin
Length
3 1 ⁄ 8 " 5¼" 5¼" 5¾"
06966-000L 28K 06969-000L 34K
45900-000L 46K –52K
45407-000L 52K 10363-000L 65K 10364-000 85K 15424-000L 100K
6" 6" 7"
7¾"
Refer to Equalizing Beam and Components Selection Guide 45745-147 for additional part number information.
19
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Equalizing Beams & Components
REAR SUSPENSIONS
BAR PIN END BUSHINGS
EQUALIZING BEAM COMPONENTS
34013-088L One Beam End Qty. Contents 1 Bar Pin End Bushing (Shim) 2 Bar Pin Shim 0.25" x 0.12" 2 1"-8 UNC x 6" Hex Bolt 4 1" Hardened Washer 2 1"-8 UNC Locknut
34013-188L One Beam End Qty. Contents 1
34013-087L One Beam End Qty. Contents 1
B ar Pin End Bushing Rotating (Shim) Bar Pin Shim 0.25" x 0.12"
Bar Pin End Bushing (Non-Shim)
2 4 2
1"-8 UNC x 6" Hex Bolt 1" Hardened Washer
2 2 4 2
1"-8 UNC x 6" Hex Bolt 1" Hardened Washer
1"-8 UNC Locknut
1"-8 UNC Locknut
34013-104 One Beam End 56659-005 Two Beam Ends 56659-001 Vehicle Set Qty. Contents 2 1"-8 UNC x 6" Hex Bolt 4 1" Hardened Washer 2 1"-8 UNC Locknut
Part Shown 50131-000 Bar Pin Shim Part No. Model
50131-000 0.25" x 0.12" 50130-000 0.19" / 0.19" 57026-000 0.375" Flat Shim
EQUALIZING BEAM WITH ROTATING BAR PIN BUSHINGS
HAULMAAX
HN
Production Part No. 64846-001
Description 54" with Shock Bracket 54" without Shock Bracket
Service Part No. 080225-001
Production Part No. 58494-002 57889-008
Beam Width 54" 52"
Service Part No. 080227-002 080228-008
64847-001 and 64847‑004
080226-001
R•RS•RT•RTE with Bronze Center Bushing Production Part No.
Beam Width 54" 52"
Service Part No. 080476-017 080476-015
50501-017 50501-015
Refer to Equalizing Beam and Components Selection Guide 45745-147 for additional part number information.
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RT ™ | RTE ™ Spring Assemblies • Saddles
REAR SUSPENSIONS
RT
Part Shown 47057-000 Spring Assemblies Part No. Model 45027-000 RT 40K 47057-000 RT 46K-52K
Kit Shown 29828-023
Kit Shown 29828-034L
29828-023 One Hanger, 34K-52K 29828-033 One Hanger, 65K-70K Qty. Contents 1 Rebound Bolt Spacer 1 13 UNC 6½" Bolt 2 Hardened Washer 1 13 UNC Locknut
29828-034 Vehicle Set, 34K-52K Qty. Contents 2 Rebound Bolt Spacer 2 Spring Hanger Pin 2 Grease Zerk 2 ½"-13 UNC x 6½" Bolt 4 ½"-13 UNC x 4" Bolt 12 ½" Hardened Washer 6 ½"-13 UNC Locknut 29828-032 Vehicle Set, 65K-70K Qty. Contents 2 Rebound Bolt Spacer 2 Spring Hanger Pin 2 Grease Zerk 2 3-16 UNF x 6½" Hex Bolt 2 3" Flat Washer 2 3-16 UNF Locknut 4 1-13 UNC x 4" Bolt 8 1" Hardened Washer 4 1-13 UNC Locknut
02056-000 RT 65K 57961-000 RT 65K
RTE
29828-035L One Hanger, 34K-52K Qty. Contents 2 ½"-13 UNC x 4" Bolt 4 ½" Hardened Washer 2 ½"-13 UNC Locknut
Part Shown 45322-000 Spring Assemblies Part No. Model 45121-000 RTE 40K 45322-000 RTE 46K•48K•50K
00062-001L One Hanger Qty. Contents 1 Spring Hanger Draw Key 1 ½" Lockwasher 1 ½"-13 UNC Hex Nut
Part Shown 30057-007L Spring Eye Bushings Part No. 30057-007L 34K 30057-008L 40K–52K Capacity
Part Shown 43146-000L Spring Hanger Pins Part No.
I.D.
Capacity Dia. 43146-000L 34K-52K Double Lock 1 3 ⁄ 8 " 45797-000 65K-70K Double Lock 1½" 00005-000 65K-70K Draw Key Lock1½"
1¼"
1 3 ⁄
8 "
22285-000 65K
1½"
SADDLE ASSEMBLIES
Part No.
Capacity
Height
31017-022L 34K•40K 31017-109L 34K•40K
6"
7 3 ⁄
16 "
31017-096L 46K 31017-110L 46K
6"
7 3 ⁄ 16 " 31017-053 48K•52K – RT Only 6" 31017-077 48K•52K 7 3 ⁄ 16 " 31017-004 65K 7 1 ⁄ 8 "
Part No.
Description
Part Shown 31017-096L
06696-000 7 ⁄
8 " Saddle Cap Stud
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RS ™ Load Cushions and Bushings
REAR SUSPENSIONS
RS
Part Shown 26953-000L Part No. Capacity 26953-000L 46K-120K
Part No. Description 24209-000 Center Load Cushion
Part No. Description 19279-000L Vertical Drive Bushing
REBOUND CONTROL STOP NUT KIT
31005-001 One Side 31005-002 Both Sides
R•RS•RT•RTE Cross Tubes
Part No.
Capacity
Length
44642-022
34K
36½" 44 7 ⁄ 8 " 44 7 ⁄ 8 " 40¾"
44643-009L 38K-52K
44642-008L 34K
10397-014 07622-003
65K 52K
46"
Popular Fasteners
Part Shown 48574-000 Part No.
Part Shown 22962-002 Part No.
Part Shown 08017-000 Part No.
Description
Description
Description
48574-000 7 ⁄ 8 " Spherical Washer 10948-000 1"-14 UNS Saddle Cap Stud
22962-002 7 ⁄ 8 " Hardened Washer 22962-006 1" Hardened Washer
50765-000 7 ⁄ 8 " -14 UNF Locknut 08017-000 1"-14 UNS Locknut
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Torque Rod Bushings
REAR SUSPENSIONS
CONVENTIONAL
BONDED
XTRB ®
STRADDLE
STRADDLE BUSHING
Part Shown 44695-000L
Part Shown 64400-002L
Part Shown 66649-002L
Bushing Hole MTG
Bushing Hole MTG
Bushing Hole MTG
Part No.
O.D. 2½"
Dia. Centers
Part No.
O.D.
Dia. Centers
Part No.
O.D.
Dia. Centers
44694-000L
5 ⁄ 5 ⁄
8 " 8 "
4 4
3 ⁄ 3 ⁄
8 " 8 "
47691-000L 64400-002L 64400-003L 64400-005L 64400-009L 69210-000L 67746-000L
2"
5 ⁄ 5 ⁄ 7 ⁄
8 " 8 " 8 "
4 3 ⁄ 4 3 ⁄
8 " 8 "
66649-002L 66649-003L 66649-005L
2" 2" 2"
5 ⁄
8 "
4 3 ⁄
8 "
15 ⁄
16 " 5¼"
44695-000L 2¾"
3¼" 3¼"
7 ⁄ 8 " ¾"
5¼"
5¼"
13 ⁄ 16 " 4 3 ⁄
8 "
48304-000
3½"
4 3 ⁄
8 " 8 "
4 3 ⁄
8 "
49210-000L 2¾"
3¼ 3¼
¾"
5 ⁄
8 "
4
3 ⁄
¾" 5 11 ⁄
16 "
57256-000
2½"
TAPER BUSHING
4 3 ⁄ 4 3 ⁄
8 " 8 "
2" 2"
¾"
7 ⁄
8 "
TAPER BUSHINGS
Part Shown 44697-000L
Part Shown 64400-004L
Bushing Taper Taper O.D. Threads Length
Bushing Taper Taper O.D. Threads Length
Bushing Taper Taper O.D. Threads Length
Part No.
Part No.
Part No.
44697-000L 2¾" 46735-000L 2¾"
1¼"
3"
64400-004L 64697-000L
3¼"
1¼" 1¼"
3" 3"
66649-004L 2¾"
1¼"
3"
1¼" 1 7 ⁄ 8 "
2"
OFFSET STRADDLE
Part Shown 47699-001L
Bushing Hole
Bushing Hole
Part No.
O.D.
Dia. Length
Part No.
O.D.
Dia. Length
46734-000L 2¾"
¾" 5 11 ⁄ ¾" 5 11 ⁄
16 " 16 "
66734-000L
2"
¾" 5 11 ⁄
16 "
47699-001L
3"
THRU HOLE
Part Shown 45477-000L
Bushing Hole
Bushing Hole
Part No.
O.D. 2 7 ⁄ 8 "
Dia. Length
Part No.
O.D. 3¼"
Dia. Length
24504-000L
1 1 ⁄ 1 1 ⁄ 1 1 ⁄ 1 1 ⁄
8 " 3¼" 8 " 3¼" 8 " 3¼" 8 " 3¼"
64400-010
1 1 ⁄
8 " 3¼"
44993-000L 3 3 ⁄ 8 "
45477-000L
3"
46736-000L 2¾"
15 ⁄ 16 "
3"
47692-000L 65477-000L
2" 2"
1 1 ⁄
8 " 3¼"
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Popular Kits and Parts | 1-866-755-5968
Torque Rods
REAR SUSPENSIONS
TWO-PIECE
2-PIECE EMPTY HUB
Straddle / Straddle Kits 60218-000 ULTRA ROD ® Tube plus 22 7 ⁄ 16 " Spacer End 60223-000 ULTRA ROD Tube plus 30 5 ⁄ 16 " Spacer End 65781-001 XTRB Tube plus 30 3 ⁄ 8 " Spacer End
Straddle / Taper Kits 60215-000 ULTRA ROD Tube plus 22 7 ⁄ 16 " Spacer End 60220-000 ULTRA ROD Tube plus 22 7 ⁄ 16 " Spacer End 65781-000 ULTRA ROD ® PLUS ™ Tube plus 30 3 ⁄ 8 " Spacer End 65781-002 XTRB Tube plus 30 3 ⁄ 8 " Spacer End
Empty Hubs ULTRA ROD PLUS Part No. Length
I.D.
Tube End 64473-000 Spacer End 64474-000
2¾"
30"
2¾"
2-PIECE WITH BUSHINGS
Two-piece with bushings ULTRA ROD Part No. Length
Two-piece with PLUS bushings ULTRA ROD PLUS Part No. Length
Two-piece with XTRB bushings ULTRA ROD PLUS with XTRB Part No. Length Bushing Tube End – Straddle 46610-003 66649-002L 46661-002 66649-002L Spacer End – Taper 46681-002 30 3 ⁄ 8 " 66649-004L
Bushing
Bushing
Tube End – Straddle 46610-001 Spacer End – Straddle 46661-001 Spacer End – Taper 46681-001
Tube End – Straddle 66610-000H
64400-002L
47691-000L 69210-000H
66767-000H
Tube End – Taper 66620-000H
30 3 ⁄ 8 " 64400-002L
64809-000H 64697-000H 66734-000H
66630-000H 66640-000H
30 3 ⁄ 8 " 64400-004L
Spacer End – Straddle 66660-000H
30 5 ⁄ 16 " 47691-000L 22 7 ⁄ 16 " 47691-000L 22 7 ⁄ 16 " 65477-000H 22 7 ⁄ 16 " 64809-000H 30 5 ⁄ 16 " 64697-000H 22 7 ⁄ 16 " 64697-000H 22 7 ⁄ 16 " 66735-000H
66661-000H 66701-000H
Spacer End – Taper 66671-000H
66680-000H 66681-000H 66691-000H
TORQUE ROD SHIMS
TORQUE ROD BRACKET
Part No. Thickness 49689-000 1 ⁄ 16 " COMFORT AIR, HAS, HTS, PRIMAAX EX, FIREMAAX EX 57856-000 1 ⁄ 32 " HAS, HTB 175M 65640-001 1 ⁄ 32 " HTB 400LT
Part No. 22186-000 Straddle Mount, 5 ⁄ 8 " Bolt Mounting
Refer to Torque Rod Selection Guide 45745-148 for additional part number information.
24
www.hendrickson‑intl.com | Popular Kits and Parts
Torque Rods
REAR SUSPENSIONS
ONE-PIECE
ULTRA ROD
ULTRA ROD – Straddle / Straddle Part No. Length
ULTRA ROD – Taper / Straddler 62650-505 19 7 ⁄ 8 "
Part Shown 77906-398 Part No. Model
69210-000L 64697-000L
Bushing
62007-365 48411-006 49681-001 57950-007 58757-005 62000-560 62000-565 62001-580 62700-570
14 3 ⁄ 8 " 14 7 ⁄ 16 " 14 7 ⁄ 16 " 14 7 ⁄ 16 " 21½" 22 1 ⁄ 16 " 22¼" 22 13 ⁄ 16 " 22 7 ⁄ 16 "
47691-000L 47691-000L 47691-000L 47691-000L 47691-000L 47691-000L 47691-000L 47691-000L 69210-000L
Spartan Motorhome 78562-001 HTB 210 - Spartan
62650-535 69210-000L 64697-000L 60827-605A 23 13 ⁄ 16 " 69210-000L 60827-605B 47692-000L 60827-645A 25 3 ⁄ 8 " 69210-000L 60827-645B 47692-000L 62350-615 24 3 ⁄ 16 " 21 1 ⁄ 16 "
78562-002 HTB 210 78562-003 HTB 210
International Truck
TRAAX ROD
77906-398 HTB 400LT
47691-000L 64697-000L 47691-000L 64697-000L
62350-635
25"
62000-565N 22¼"
* * *
58745-010
24¼"
62000-645N 25 3 ⁄ 8 "
* Torque rod bushings are non-serviceable. ** Specify length in millimeter. Refer to Torque Rod Selection Guide Literature No. 45745-148 for additional part number information.
*TRAAX ROD ® FABRICATED ONE-PIECE
Heavy-duty – Straddle / Straddle Part No. **824X-XXXX-XXX Severe Duty – Straddle / Straddle Part No. **823X-XXXX-XXX
Heavy-duty – Straddle / Taper Part No. **824X-XXXX-XXX Severe Duty – Straddle / Taper Part No. **823X-XXXX-XXX
* TRAAX ROD torque rod bushings are non-serviceable.Explore the TRAAX ROD site www.traaxrods.com for more benefits, information and a torque rod length conversion calculator.
25
Popular Kits and Parts | 1-866-755-5968
Notes
26
www.hendrickson‑intl.com
Aftermarket Product Profiles
Contents Air Springs
28 30 32 34 38 40 42 44 46 48
Bolster Springs
Center Bushings
End Bushings
Main Support Members
Progressive and Auxiliary Load Springs
Shock Absorbers
TRAAX ROD ® Torque Rods
Torque Rods and Bushings
Rear Suspension Conversions
27
Air Springs
GENUINE PARTS
Hendrickson Air Springs are integral parts on our line of truck and tractor air suspensions, providing driver comfort and optimum performance. Regular suspension inspections are necessary to help ensure maximum ride quality and handling. To help ensure high end user satisfaction and optimum system performance, Hendrickson supplies the same genuine components for service as were installed in the original suspensions — with the same design, construction, performance and durability. ■ Engineered
Hendrickson air springs are designed and tuned specifically for each suspension system and application. Hendrickson air springs undergo advanced design and testing processes to provide
Air Springs for Hendrickson Front Suspensions
optimum suspension ride, handling and performance.
■ Performance Ride quality and performance are key factors when designing the internal makeup of Hendrickson air springs. A low natural frequency is achieved through proprietary piston, flex member, and bump stop components. ■ Use Only Genuine Hendrickson Using non-genuine air springs can alter the weight rating and performance of Hendrickson suspensions. Look for the Hendrickson name and logo on the air spring to help guarantee you are getting genuine Hendrickson service parts.
Air Springs for Hendrickson Rear Suspensions
28
www.hendrickson‑intl.com | Reference Lit. No. 45745-190
Air Springs
GENUINE PARTS
Air Spring Selection Below are our most popular air springs. View Hendrickson parts lists online for the air spring specific to your vehicle at www.hendrickson‑intl.com or email our Hendrickson truck parts specialist at truckparts@hendrickson-intl.com
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
HAS • HA 49048-002* HA 36K • 40K 50405-002L HA 46K 50898-002L HAS 40K LH
AR2 65998-002* 40K • 46K PRIMAAX EX • FIREMAAX EX Ride Height 8½"-10" 60271-002L
AIRTEK 69782-002L Freightliner, Western Star Volvo, Mack 12.5K Spartan 10.5K • 12K 60716-002L* Volvo, Mack 13.2K • 14.6K 60961-182**** Volvo, Mack 66865-002L* Blue Bird 13.2K 66349-002L* 65790-002L* Spartan 12.6K • 14.6K 67568-002 International IC Bus Caterpillar, International Truck 69116-002 Freightliner, Western Star PARASTEER 67923-002
HAS for MACK 21K • 23K • 40K • 46K • 40K LH HAS Low Profile 12K • 15K • 19K • 21K • 23K • 40K HAS 12K • 15K • 19K • 21K • 23K • 40K • 46K
PRIMAAX 230 • 460 • 690 66255-002L** PRIMAAX 260 • 520 • 780 67043-002L** PRIMAAX EX 23K • 46K • 69K 67247-002L*** PRIMAAX EX 26K • 52K • 78K 67234-002L PRIMAAX EX 23K • 46K • 69K
50899-002L
56917-002L
57122-002L
PRIMAAX 260 • 520 • 780 FIREMAAX 270 • 540
57920-002L HAS Low Profile 12K
69153-002*
HAS 21K • 23K • 40K • 46K • 40K LH with Metric Stud MAXAIR • AL-405 with Mack Logo
58520-002L
67392-002 FIREMAAX EX 24K • 48K 68056-002** FIREMAAX EX 27K • 54K 65183-002 FIREMAAX 240 • 480 PRIMAAX EX•FIREMAAX EX Ride Height 12½"-14 3 ⁄ 8 "-15½"
58786-002
Blue Bird TCRE / CSRE / QBRE / C4RE TCFE / CSFE / HDRE
59484-002L*
Blue Bird Low Profile 21K • 23K
58983-002
Blue Bird TSFE / CIFE Flat Floor
59031-002L HAS Low Profile 15K • 21K • 23K 59055-002L* HAS 19K with Metric Stud
59601-002L*
PRIMAAX EX 23K • 46K • 69K FIREMAAX EX 24K • 48K PRIMAAX 230 • 460 • 690 FIREMAAX 240 • 480
67391-002*
67793-002* PARASTEER HD COMFORT AIR 60925-002 Blue Bird 60929-002
65032-002L
59861-002L HAS 21K 64489-002 HAS Mack 64651-002 HAS Mack
64337-002 PRIMAAX
PRIMAAX EX • FIREMAAX EX 26K • 52K • 78K • 27K • 54K
Blue Bird, Front Engine
67044-002L
MAXAIR • AL405 with H Logo
65086-002 Hino
64917-002L
66178-002 HAS Spartan 76861-002 HAS Ford 76940-002 HAS Ford
NOTES:
* Air spring only (no upper air spring bracket included). ** Includes upper air spring bracket and fasteners. *** Includes support plate, upper air spring bracket, and fasteners. **** Volvo vehicles equipped with dual height control valves built between March 2005 and June 2007.
29
Reference Lit. No. 45745-190 | 1-866-755-5968
Bolster Springs
GENUINE PARTS
Hendrickson Bolster Springs unique design and high grade rubber boost performance by withstanding heavy loads in rugged applications. In the event that replacement springs are required, Hendrickson supplies the same genuine components for service as installed on the original suspensions. These components have the same design, construction and performance, which helps ensure high end user satisfaction and peak system performance. Correct setup and regular inspections are key in maintaining optimum bolster spring and suspension operation.
HAULMAAX ® Bolster Springs ■ HAULMAAX bolster springs work in conjunction with the load springs and shim plates to provide outstanding ride quality in both loaded and unloaded conditions ■ Load spring shims can be adjusted for different empty body weights, making HAULMAAX suspensions another ideal choice for trucks being used in varying applications TIE-BAR DESIGN
■ While mandatory for 46,000 pound capacity suspensions, an optional tie-bar version is also available for 40,000 pound capacity suspensions ■ Provides greater bolster column stiffness ■ Improves suspension performance even when axles are misaligned ■ Remains consistent with the ride quality and stability of the original design
HN ® Bolster Springs ■ Proprietary rubber compounds are used to provide ideal articulation and ride quality ■ As payload increases, the bolster springs continue to compress until the load springs engage.This produces a secondary system stiffness that provides extra ride stability under loaded conditions ■ HN bolster springs absorb vertical road inputs as well as fore / aft shock to deliver superior driver comfort and handling
30
www.hendrickson‑intl.com | Reference Lit. No. 45745-215
Bolster Springs
GENUINE PARTS
Shear and Compression Bolster Spring Loads The shear load component enables high suspension articulation and a lower unladen suspension spring rate. The compression load component allows the suspension to carry heavy loads.Trust genuine Hendrickson bolster springs to deliver these benefits and enable HN and HAULMAAX suspensions to operate and perform as designed. For optimum performance, HN and HAULMAAX suspensions require a soft spring rate when unloaded and a stiff spring rate when loaded.Typical competitor urethane bolster springs do not meet Hendrickson’s spring rate criteria, and their use will void any applicable Hendrickson warranty. In addition, competitor urethane bolsters can degrade ride quality and create excessive stress on the suspension. Hendrickson does not authorize the use of competitor urethane components in any HN or HAULMAAX suspension system.
UNLOADED CONDITION
LOADED CONDITION
Bolster Spring Service Kits HAULMAAX
HN
Tie-bar Bolster Springs and Progressive Load Spring Service Kit 60961-712
Tie-bar Bolster Springs Service Kit 64179-048 2 Tie-bar Bolster Springs 1 Bolster Spring Spacer
Bolster Springs Service Kit 64179-049 2 Bolster Springs 1 Bolster Spring Spacer 1 Wear Plate 9 Flange Locknuts
HN (Feb. 1996 to Current) Service Kit 60879-000 2 Bolster Springs HN (Nov.1988 – Feb. 1996) Service Kit 64718-000 2 Bolster Springs
2 Tie-bar Bolster Spring Kit 64179-048 1 Progressive Load Spring Kit 60961-745
1 Wear Plate 1 Tie-bar Bolt 9 Flange Locknuts
Bolster springs should always be replaced with Hendrickson genuine bolster springs and in pairs per beam. See details in Hendrickson technical publications (HAULMAAX 17730‑244) and (HN 17730-227). Look for more information on Hendrickson products online at www.hendrickson-intl.com
31
Reference Lit. No. 45745-215 | 1-866-755-5968
Center Bushings
GENUINE PARTS
Hendrickson Equalizing Beam Center Bushings
Each Hendrickson center bushing is engineered for specific types of Hendrickson walking beam suspension capacities, applications, and configurations to maximize system performance.To help ensure high end user satisfaction and peak system performance Hendrickson supplies the same genuine components for service requirements as were installed in the original suspensions. Rubber Center Bushings — Proprietary rubber compound provides maximum bushing life while maintaining system performance attributes.
Fully Bonded Center Bushings ■ Designed for high‑capacity Hendrickson walking beam suspensions rated at 52,000 pound capacity ■ Low maintenance, helps maintain low tire wear ■ Provides the extra strength and durability necessary to routinely handle heavy loads ■ The bonded rubber to metal resists friction, therefore improving bushing life
High Confinement Center Bushings ■ Standard on all Hendrickson walking beam suspensions rated up to a 40,000 pound capacity ■ Can be specified up to a 46,000 pound capacity rating, when used in conjunction with transverse rods ■ Maintains a high resistance to bushing walkout over a longer period of time due to the confinement of the rubber
NOTE: These rubber bushings are also available with a loose plug for ease of cross tube installation
Bronze Center Bushings
■ Designed for severe applications that encounter extremely tight turns under heavy loads that are not equipped with transverse torque rods ■ Standard on Hendrickson walking beam suspensions rated at 46,000 and 52,000 pound capacities ■ Bronze bushing grease channels are precisely cut and located to ensure proper grease flow and long bushing life
32
www.hendrickson‑intl.com | Reference Lit. No. 45745-191
Center Bushings
GENUINE PARTS
STANDARD DUTY RUBBER CENTER BUSHINGS Hendrickson rubber bushings require no lubrication maintenance and provide solid performance in a variety of applications.
BRONZE CENTER BUSHING SERVICE KITS Hendrickson bronze bushings are not to be used with transverse torque rods.
Part Number Capacity 06664-000L 34K 22279-000L* 34K 05919-000L 38K 22282-000L* 38K
Kit Number Capacity 30437-000L 40K-46K 34013-054L 40K-52K 30240-002 52K
TECHNICAL NOTES ■ The decision to use rubber or bronze center bushings is dependent on a variety of factors dictated by the operating conditions, geographic location, and configuration of the vehicle. Refer to Hendrickson’s Equalizing Beam and Components Selection Guide Literature No. 45745‑147 for more details, available online at www.hendrickson-intl.com ■ To convert center bushings from bronze to rubber, contact Hendrickson Truck Parts at 1-866-755-5968 or email: truckparts@hendrickson-intl.com.
Part Number Capacity 49400-000L 40K 49600-000L* 40K
Part Number Capacity 47420-000 E4 34K-40K HFS 36K-40K
HIGH CAPACITY RUBBER CENTER BUSHINGS These bushings are designed specifically to stand up to higher capacities and severe service applications and require torque rods. Part Number Capacity 29483-005L 46K-52K 34013-097L* 46K-52K 10366-000L 65K
* Loose Plug
33
Reference Lit. No. 45745-191 | 1-866-755-5968
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