Hendrickson Trailer Parts Catalog

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TRAILER PARTS CATALOG

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TRAILER PARTS CATALOG Protect your investment with Hendrickson Genuine Parts Hendrickson views education and knowledge as paramount attributes in an industry where equipment uptime is the primary metric. To facilitate these attributes, Hendrickson offers a vast array of tools to support parts and service personnel, along with do‑it‑yourselfers. Always use Hendrickson Genuine Parts for the best quality in the industry. Hendrickson’s website is the single point of entry to our information and educational highway. Part sell sheets, tech tips, parts lists and technical publications are only a key stroke away. With the endless and dynamic change in our industry, more complex tools are required. Hendrickson’s website offers access to lift axle and bumper configurators, Parts Look Up System (PLUS+) and online educational videos from the Hendrickson Academy. With the combination of Hendrickson genuine parts and support tools, fleets and owner-operators can perform with confidence knowing Hendrickson systems and components support their efforts to help achieve maximum uptime. Original parts. Original fit. Original performance.

www.hendrickson-intl.com

Trailer Commercial Vehicle Systems

TRAILER PARTS CATALOG

Trailer Ride Solutions & Parts Catalog Guide

5 19 27 57

Genuine Parts Product Profiles

Recommended Stocking List

Trailer Suspension Axle Identification Guide

Primary Fixed Suspensions

175 254 255 256 257 258 268 269 271 277

Slider Suspension System

Non-Integrated Trailer Axles

Tire Inflations Systems

Brake and Wheel-End Components

Vehicle Controls

Value Added Options

Suspension and Slider Components

Suspension Ordering Guides

Service Tools

Repeated Documents

www.hendrickson‑intl.com

Trailer Ride Solutions

TRAILER PARTS CATALOG

ON-HIGHWAY

HEIGHT CONTROL VALVES

ULTRAA-K ®

VANTRAAX ®

SURELOK ®

HK ™ SLIDERS

UBL ™

INTRAAX ® SP

RTR ®

TRLAXLE ®

TIREMAAX ®

Trailer Commercial Vehicle Systems

Trailer Ride Solutions

TRAILER PARTS CATALOG

VOCATIONAL

CONNEX ®

TIREMAAX ®

CONNEX ® ST

QUIK-DRAW ®

HT ™ SERIES

SURELOK ®

INTRAAX ®

UBL ™

RTR ®

TRLAXLE ®

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Guide to this Comprehensive Catalog

TRAILER PARTS CATALOG

This catalog is designed to simplify the identification and selection of Hendrickson Trailer Commercial Vehicle Systems genuine parts. It includes the following Hendrickson publications – Popular Kits and Parts, Product Profiles, Suspension Conversions, Selection Guides, and Parts Lists – that are also available separately online at www.hendrickson-intl.com. Follow the simple steps below to access digital downloads in PDF format or if available the printed literature.

Look at bottom of page for reference literature number

Click the Search key

Enter the literature number

Search key

Type in lit. number

Reference lit. number at bottom

Select from the following options

Click on Trailer under Part Profiles

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Parts & Services

Trailer

Trailer Commercial Vehicle Systems

Genuine Parts Product Profiles

L565 - TRI-FUNCTIONAL ® Bushings . . . . . . . . . . . . . . . . . . . 6 L595 - Trailer Supension Systems . . . . . . . . . . . . . . . . . . . . 8 L1019 - Trailer Air Springs . . . . . . . . . . . . . . . . . . . . . . . 10 L1020 - Trailer Shock Absorbers . . . . . . . . . . . . . . . . . . . . 11 L1209 - ZMD ® .............................. 12 L1212 - ZMD FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 L1214 - CAM TUBE SYSTEM ™ . . . . . . . . . . . . . . . . . . . . . . 17

VANTRAAX ® HKANT 40K Slider Top-Mount

GENUINE PARTS

- Optimized ride quality - Optimized road stability - Optimized durability

TF III

TF II

Driving Innovation Hendrickson pioneered the use of a single, large-diameter bushing in trailer air suspensions with our TRI-FUNCTIONAL ® bushing. Used in unison with rigid beams and solid axle connections, TRI-FUNCTIONAL bushings delivert enhanced road stability and ride quality in approved on- and off-highway applications. The result is a dependable suspension system that offers extended life, reduced maintenance and maximum protection for cargo, drivers and equipment.

Three Main Functions The void design and material composition of these unique bushings are critical to controlling the horizontal, vertical and roll forces a trailer generates rolling down the road. A key element of the pivot connection, the TRI-FUNCTIONAL bushing is contained inside the beam with sufficient compression to permit it to flex but not rotate. Compression of one bushing combined with expansion of the opposing bushing helps keep wheels on the road during turns and over irregular surfaces.

Industry-Leading Warranty* • Approved on-highway applications — up to seven years • Approved vocational applications — up to seven years • Approved raw wood applications — up to seven years • Aftermarket — one year

*Contact Hendrickson for complete warranty terms, conditions and limitations.

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L565 - Genuine Parts TRI-FUNCTIONAL ® Bushings

VANTRAAX ® HKANT 40K Slider Top-Mount

GENUINE PARTS

Feature and Benefits

TRI-FUNCTIONAL ® III Bushing (TF III) For INTRAAX ® and VANTRAAX ® narrow-beam systems

Optimally Designed Voids • Absorb varying road forces • Improved road stability • Smooth ride • Cargo protection Solid Rubber • Provide fore-aft assistance • Maintain proper axle alignment and suspension tracking

• Increased durability • Expanded service life • Enhanced cargo protection and ride • Broader range of applications

TF III

TRI-FUNCTIONAL II BUSHING (TF II) For INTRAAX, VANTRAAX and HT ® SERIES wide-beam suspensions • Heavy-duty successor to the original TRI-FUNCTIONAL Bushing (TF I) • Improved fatigue over TF I • Couple with bushing tube spacers to control lateral movements

Specially Formulated Rubber Compound • Stands up against tough operating conditions

TF II

Bushing’s Three Functions (Tri-Functional)

Hendrickson’s bushings control three primary road forces: Vertical Forces • Voids expand and compress to absorb road induced forces allowing optimum suspension articulation without over stressing the axle • Ride quality and payload protection surpass other bushing designs

Horizontal Movement • Solid rubber areas resist forward and backward movement to maintain suspension tracking and alignment during braking and acceleration

Roll Stability • Voids allow increased articulation to provide exceptional control during turning and roll events • The special void shapes enhance the axle’s ability to act as a torsion bar, resisting trailer roll forces

Hendrickson Genuine Parts are the same quality components installed in Hendrickson original equipment suspensions — consisting of the same design, construction, performance and durability. There’s only one way to maintain and protect your suspension’s original performance. Ask for the name that is synonymous with the finest manufactured suspensions in the world.

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L565 - Genuine Parts TRI-FUNCTIONAL ® Bushings

Trailer Suspension Systems

GENUINE PARTS

Maintain peak suspension performance with Hendrickson Genuine Parts Over the decades, Hendrickson Trailer Commercial Vehicle Systems has manufactured millions of air suspensions and integrated systems for trailers. Air springs, shocks, bushings, axles, brake systems and air controls are designed, tuned and tested to ensure they function harmoniously to provide superior suspension system performance. Using Hendrickson Genuine Parts helps ensure the continued reliability and performance you expect from Hendrickson.

Air Springs Not all air springs are created equal. Differences in air spring piston design, flex member length and overall dimensions may not be obvious. Critical dimensions not visible to the naked eye, including variations in internal bumpers and flex member bias angles, can alter air spring performance. Additionally, mixing air spring designs may cause adverse loading conditions within the suspension system. Always choose Hendrickson Genuine air springs for correct fit, exceptional ride quality and long service life.

Shocks Hendrickson shocks are designed with specific strokes, seal designs, bore diameters and damping characteristics to optimize the overall performance of the suspension system. Collapsed and extended lengths are critical to air spring, mounting clevis and trailer cross member integrity and life. For example, using a shock with a longer stroke than required may result in overextension of the air spring; too short of a stroke can damage mounting clevises or trailer cross members. To ensure optimal suspension performance, always ask for Hendrickson Genuine shocks.

Bushings Hendrickson pioneered the use of a single, large-diameter bushing in trailer air suspensions with our TRI-FUNCTIONAL ® bushing. Coupled with our rigid beam and solid axle connection, Hendrickson’s TRI-FUNCTIONAL bushings deliver enhanced ride and road stability, for a dependable system that provides extended life, reduced maintenance and cargo protection. The void design and material composition of these unique bushings are critical to controlling the horizontal, vertical and roll forces a trailer generates rolling down the road. Insist on Hendrickson Genuine TRI-FUNCTIONAL bushings for exact fit and optimum performance.

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L595 - Genuine Parts Trailer Suspension Systems

Trailer Suspension Systems

GENUINE PARTS

Brake Components Hendrickson’s brake designs feature more efficient brake systems with shorter S-cams and beam-mounted hardware. Our patented ▲ Cam Tube System ™ extends brake component life, improves brake responsiveness and reduces maintenance costs by locking out contamination. Hendrickson offers a full line of replacement brake shoes, camshafts and cam tube kits to help ensure continued superior performance of your INTRAAX ® or VANTRAAX ™ integrated system or TRLAXLE ® non-integrated axle.

▲ This product is covered by at least one or more U.S. and/or foreign patents and/or pending U.S. and/or foreign patent applications. See Hendrickson for details.

Air Controls Hendrickson supplies various air and electric-over-air liftable controls, as well as height control and pressure protection valves. Specially designed and tested for optimum performance with Hendrickson air suspensions, our HCVs help maintain outstanding load stability over the road. Hendrickson also offers many manual and automatic controls to exhaust air suspensions. Our engineering staff includes personnel with air control knowledge unique to the industry and just as our air suspension systems, we insist on designing advanced air control solutions.

Pivot Connections Hendrickson suspension pivot connections provide long-life service and axle alignment precision. QUIK-ALIGN ® Uses a specially designed shear-type bolt combined with eccentric and concentric alignment collars. QUIK-ALIGN pivot connection does not require welding or special tools to re-align the suspension system. Welded Alignment Uses a 1-1/8-inch diameter threaded pivot bolt with steel collars. The axle is aligned and then the collars are welded in place.

Fabrication Hendrickson’s history of success centers around our manufacturing and fabrication capabilities. Integral components that comprise our INTRAAX, VANTRAAX and HT ™ Series suspension product lines such as beam assemblies and frame brackets are produced using robotic welding techniques pioneered by Hendrickson.

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L595 - Genuine Parts Trailer Suspension Systems

Trailer Air Springs

GENUINE PARTS

-Optimized ride quality -Optimized road stability -Optimized durability

Looks Can Be Deceiving All air springs are not created equal. Visual similarities among air springs do not guarantee the same fit and functionality as Hendrickson Genuine air springs. Critical dimensions not visible to the naked eye including air spring piston design, flex member length and internal bumpers are essential to the overall performance of your Hendrickson suspension system.

Don’t Settle For Less Mixing air spring designs can cause premature wear on other suspension components vital to maintaining your suspension’s ride quality, driver comfort and cargo protection. Non-genuine air springs may differ structurally and not meet the specific mounting requirements of your suspension which can lead to air spring failures due to air spring chafing, incorrect air spring pressure and trailer lean – all problems that can lead to increased downtime and costly repairs.

Protect Your Investment Hendrickson Genuine Parts work in unison to provide superior performance and enhanced system life. Why diminish the value of your trailer with non-genuine components? Hendrickson Genuine Parts give you peace of mind knowing your replacement part fits and functions to maintain peak performance of your Hendrickson suspension system.

TRAILER AIR SPRINGS Unique Design Features • Exclusive air spring piston design • Special flex member lengths • Unique internal bumpers

Hendrickson Genuine Air Springs are specially designed to:

• Offer superior fit and functionality • Enhance ride quality • Reduce overall maintenance of your Hendrickson suspension system • Optimize system performance

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1019 - Genuine Parts Trailer Air Springs

Trailer Shock Absorbers

GENUINE PARTS

-Optimized ride quality -Optimized road stability -Optimized durability

Nothing is quite like the original Visually, a part may look compatible; however, the inner working parts of Hendrickson shocks distinguish us from non-genuine shocks. Our shocks feature a solid inner metal bushing to withstand our high torque level requirements. Using our tough torque requirements on the mounting bolt of a non-genuine product could result in collasped shocks.

Don’t be fooled by imposters Shocks require the same stroke to keep your trailer functioning properly. Using a non-genuine shock with too short of a stroke can damage mounting clevises or the trailer’s cross members. Too long of a stroke can overextend suspension air springs. Using Hendrickson Genuine shocks can prolong the life of other integral suspension components and help reduce costly repairs.

Protect your investment Hendrickson Genuine Parts work in unison to provide superior performance and enhanced system life. Why diminish the value of your trailer with non-genuine components? Hendrickson Genuine Parts give you peace of mind knowing your replacement part fits and functions to maintain your system’s overall performance.

TRAILER SHOCK ABSORBERS Unique Design Features • Solid Inner Metal Bushings

• Specific Stroke Lengths • Special Bore Diameters • Unique Seal Designs

Hendrickson Genuine Shock Absorbers are specially designed to:

• Offer superior fit and functionality • Withstand Hendrickson’s high torque level requirements on the mounting bolt • Improve damping life • Reduce overall maintenance of your Hendrickson suspension system • Optimize system performance

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L1020 - Genuine Parts Trailer Shock Absorbers

ZMD ® Zero Maintenance Damping ® Technology

GENUINE PARTS

- Exclusive patented ride technology - No shocks needed - Uniform & consistent suspension damping

VANTRAAX ® HKANT 40K

INTRAAX ® AAT 23K / 25K

INTRAAX ® AANT 23K

INTRAAX ® SP AAZNT 46K

ULTRAA-K ® UTNKT 40K

Exclusive, Patented Ride Technology

No Shocks Needed Available on select VANTRAAX ® and INTRAAX ® systems and standard on ULTRAA-K ® systems, ZMD eliminates conventional shock absorbers and integrates the damping function into the air spring. ZMD air springs exchange pressurized air through channels that interconnect the bellows and piston of this patented air spring.

Uniform Damping, Reduced Maintenance

With a reputation for innovative ride solutions, Hendrickson once again raises the bar with its patented ZMD ® ZERO MAINTENANCE DAMPING ® technology. ZMD is only available through Hendrickson and ushers in a superior era of ride quality and enhanced maintenance savings.

Unlike a shock absorber whose damping capacity is finite and deteriorates with age, ZMD air springs are designed to provide continuous damping over the life of the air spring. Robust down stops provide maximum durability which helps reduce labor, costs and maintenance over the life of the trailer.

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1209 - ZMD ® Zero Maintenance Damping ® Technology

ZMD ® Zero Maintenance Damping ® Technology

GENUINE PARTS

ZMD ® Features and Benefits Patented Air Spring • Superior ride quality and driver comfort • Reduced overall suspension maintenance • Uniform damping levels over the life of the air spring • Enhanced cargo protection • Increased trailer component life

WARRANTY TERMS

ITEM

PARTS

LABOR

ZMD ® “Shockless” Ride Technology

ZMD Air Springs ZMD Down Stops

3 years

Traditional Air Springs & Shock Absorbers Air Springs 2 years 1 year Shock Absorbers 2 years 2 years *See L583 Comprehensive Warranty Statement or contact Hendrickson for complete warranty terms, conditions and limitations.

Robust Down Stop • Reduced labor and costs • Less maintenance • Reduced risk of roadside inspections and CSA violations

Tested and proven ride technology from Hendrickson Hendrickson’s state of the art research and development, testing and real-world driving evaluations have shown that ZMD technology provides superior suspension damping, which offers enhanced ride quality, driver comfort and cargo protection.

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Ride Comfort Improvement

Cargo Protection Improvement

Industry-Leading Air Suspension

ZMD Technology

Industry-Leading Air Suspension

Ride Quality

Cargo Protection

Specifications

MODEL SYSTEM CAPACITY AXLE DIAMETER

RIDE HEIGHTS

NOTES

ULTRAA-K ® UTKNT 40K VANTRAAX ® HKANT 40K INTRAAX ® AANT 23K AAT 23K*

40,000 lbs.

LDA ™ Large-Diameter Axle

16"

Standard

40,000 lbs.

LDA

16"

Optional; Requires QUIK-DRAW ®

23,000 lbs. 23,000 lbs. 25,000 lbs. 23,000 lbs. 46,000 lbs. 69,000 lbs.

LDA LDA LDA LDA LDA LDA

14", 15", 16", 17" 14", 15", 16", 17"

Optional; Standard travel only

Optional; Standard travel and limited rebound*

AAT 25K*

14", 15", 16", 17", 18", 19" Optional; Standard travel and limited rebound*

INTRAAX ® SP AAZNT 23K AAZNT 46K

13.5", 14", 15", 16", 17" 13.5", 14", 15", 16", 17" 13.5", 14", 15", 16", 17"

Optional Optional

AAZNT 69K23 Optional *RCA Raised-Center Axle is available on AAT 23K / 25K models equipped with ZMD for both standard and limited rebound travel. Only 14” or 16” ride heights are available with limited rebound travel when spec’ing RCA.

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L1209 - ZMD ® Zero Maintenance Damping ® Technology

ZMD ® Frequently Asked Questions

GENUINE PARTS

1. What is ZMD ® ZERO MAINTENANCE DAMPING ® technology? ZMD ZERO MAINTENANCE DAMPING technology consists of a patented ▲ air spring and a down stop that are designed to replace the function of a standard shock absorber to help lower maintenance, improve ride quality and enhance cargo protection. 2. What are the benefits of ZERO MAINTENANCE DAMPING technology? ZMD offers improved ride quality and helps lower maintenance over the trailer’s life cycle due to the elimination of the shock absorbers. It provides better cargo protection and reduces the risks associated with possible CSA violations of applicable U.S. Federal Motor Carrier Safety Administration regulations.

3. What are the advantages of ZMD air springs compared to shocks over the lifetime of the trailer? Shocks are a common maintenance item on air suspensions that must be replaced periodically. Over time, as shocks wear, their damping capabilities also diminish. ZMD air springs are designed to provide continuous and consistent damping levels throughout the life of the air springs. Since there are no shocks to wear out, the ZMD option helps save time and labor costs over a trailer’s life cycle. 4. What are the key design features of ZMD air springs? The main components of a ZMD air spring are similar to those of a standard air spring - both have a rubber bellow and a steel or plastic piston. The internal design components of this patented air spring are specifically designed to perform the suspension damping function traditionally performed by the shock. 5. How does a ZMD air spring work? The ZMD air spring exchanges pressurized air between the bellows and piston through channels that interconnect to provide continuous suspension damping. 6. Traditionally, shock absorbers are responsible for controlling the travel of a suspension to prevent overextending the air springs. Since ZMD eliminates the shocks, how will the travel be controlled? The ZERO MAINTENANCE DAMPING design features down stops to limit suspension travel. The down stops are installed where the shocks would traditionally be. 7. Is ZMD available on all suspension systems? NO. Currently ZMD is standard on ULTRAA-K ® air slider systems. It is an option on select VANTRAAX ® and INTRAAX ® models. Only VANTRAAX HKANT 40K with a 16-inch ride height equipped with Hendrickson’s QUIK-DRAW ® fully pneumatic pin-pull system are available with ZMD. INTRAAX AANT 23K and AAT 23K / 25K models with a 14-inch through 17-inch ride height and standard travel are available with ZMD. INTRAAX AAT 23K / 25K RCA models with a 14-inch or 16-inch ride height and limited rebound travel are available with ZMD. 8. Is ZMD the only option available when specifying a new VANTRAAX or INTRAAX suspension? On select VANTRAAX HKANT 40K models and select INTRAAX AANT 23K and AAT 23K / 25K models, ZMD is an option that is available to customers who wish to upgrade their suspension. Customers still have the option of specifying a suspension with standard air springs and shocks on the HKANT 40K, AANT 23K and AAT 23K / 25Kmodels. (Please refer to Hendrickson Literature Numbers L602 INTRAAX Ordering Guide, L544 VANTRAAX Ordering Guide and L1226 ULTRAA-K Ordering Guide for a complete list of options) 9. Can ZMD be retrofitted on existing trailers in service? YES. ZMD air springs and down stops can be retrofitted on select VANTRAAX and INTRAAX models with the following specifications. VANTRAAX HKANT 40K models require a 16-inch ride height and QUIK-DRAW ® . ZMD is compatible with Hendrickson’s SURELOK ® device. INTRAAX AANT 23K and AAT 23K / 25K models are available with 14-inch through 17-inch ride heights and standard travel. INTRAAX AAT 23K / 25K RCA models are available with 14- or 16-inch ride heights and limited rebound travel. Please call Hendrickson for assistance in ordering a ZMD retrofit kit.

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1212 - ZMD ® Zero Maintenance Damping ® FAQ Brochure

ZMD ® Frequently Asked Questions

GENUINE PARTS

10. Is ZMD ® technology compatible with lift kits or lift systems? ULTRAA-K ® UTKNT 40K and VANTRAAX ® HKANT 40K suspensions equipped with ZMD technology are incompatible with Hendrickson lift systems. INTRAAX ® AANT and AAT 23K / 25K suspensions equipped with ZMD technology are compatible with Hendrickson’s recommended lift kits. Refer to Hendrickson Literature Number L801 Liftable Application Guide for more

information on lift kit availability for AANT 23K and AAT 23K / 25K suspensions. 11. Is ZMD technology compatible with RCA Raised-Center Axles?

INTRAAX AAT 23K / 25K suspensions equipped with ZMD are compatible with RCA. AAT 23K / 25K models specified with standard travel and 14-inch through 17-inch ride heights are available. AAT 23K / 25K models specified with limited rebound travel and 14-inch or 16-inch ride heights are available. RCA is recommended with limited rebound travel. 12. Are replacement ZMD air springs available in the aftermarket? YES. ZMD air springs and down stops are available in the aftermarket. Contact your Hendrickson Customer Service Representative for more details. 13. Why is ZMD limited to specific ride heights on ULTRAA-K, HKANT 40K and select top-mount INTRAAX models? ZMD is currently limited because this patented air spring is rated for 20K axle applications. Additionally, the down stop has been rigorously tested for these specific applications. 14. How are ZMD air springs installed? ZMD air spring installation procedures and mounting hardware are identical to standard air spring and shock installation procedures. To install ZMD air springs as a retrofit, simply remove the existing shocks and air springs and replace with ZMD air springs and down stops. The select INTRAAX AANT 23K models that are available with ZMD require an additional bolt to be added to the shock clevis on winged hangers only. Follow all applicable Hendrickson installation, service, maintenance and repair procedure publications. 15. Can standard air springs be mixed with ZMD air springs? NO. Mixing ZMD air springs with standard air springs is not recommended. While the load curves for each product are somewhat similar, they provide different damping performance to the suspension system. Mixing ZMD and standard air springs on the same suspension can adversely affect the operation and life of other integral suspension components. 16. Can ZMD air springs equipped on VANTRAAX ® and INTRAAX suspensions be interchanged? NO. Both ZMD and standard air springs are specially designed to meet the needs and geometry of the specific application. It is important to use only the exact air springs specified by Hendrickson for each model to ensure maximum operation performance and life of components. 17. How can customers tell the difference between a ZMD air spring and a standard air spring? The customer must visually inspect the air spring to verify the type of air spring. Identifiers include: • ZMD embossed on the bellows • Part number • Down stop instead of shocks Similar to today’s standard air springs, the Hendrickson part number will be located on the ZMD air spring bellows. 18. Is there slack in the down stop on ZMD? • Sealed piston bottom • Black plastic on ULTRAA-K

YES. There is slack in the down stop to allow 3 to 4 inches of suspension travel on ULTRAA-K ® and VANTRAAX HKANT 40K models. The select top-mount INTRAAX models available with ZMD will allow for 2 inches of suspension travel. 19. Will the down stop kink or twist? The down stop cover helps prevent the down stop from twisting and kinking at installation and while the trailer is in service.

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L1212 - ZMD ® Zero Maintenance Damping ® FAQ Brochure

ZMD ® Frequently Asked Questions

GENUINE PARTS

20. Is the air-up time the same on ZMD ® air springs as on standard air springs? NO. ZMD has a slightly longer air-up time but it is not significant. 21. What suspension load scale kit should be used for ZMD?

VANTRAAX ® HKANT 40K and select top-mount INTRAAX ® models equipped with ZMD use the same load scale kits available for models equipped with standard air springs. Please refer to Hendrickson Literature Number L1182 Controls Parts Catalog for a complete listing of load scale kits. 22. How do I inspect ZMD air springs and down stops? A visual inspection of the components during regularly scheduled trailer maintenance is all that is required. There are no additional component inspection requirements for ZMD. Follow all applicable Hendrickson installation, service, maintenance and repair procedure publications. 23. What is the suspension jounce for a ZMD air spring? The ZMD air spring is designed to provide the same suspension jounce travel as the standard air springs on the select VANTRAAX and INTRAAX suspensions. 24. Can the ZMD down stops be interchanged on ULTRAA-K ® , VANTRAAX ® HKANT 40K and top-mount INTRAAX ® models? NO. The ZMD down stops equipped on ULTRAA-K, VANTRAAX HKANT 40K and top-mount INTRAAX models are not interchangeable with one another. 25. Can a shock absorber be used to replace the down stop(s) on a suspension equipped with ZMD? There are no shock absorbers that will properly fit the ULTRAA-K suspension. Replacing a down stop with a shock is not recommended for the VANTRAAX HKANT 40K models equipped with ZMD air springs. The same is true for the select top-mount INTRAAX models available with ZMD. 26. Does ZMD require any special plumbing, height control valves or other valves? NO. The ZMD air spring can be installed exactly the same as current air springs including all mounting bolts, air lines and valves. 27. What are the visual differences between the ULTRAA-K, VANTRAAX and INTRAAX ZMD down stops? The ULTRAA-K ZMD down stop mounts within the cross member. It features a partial rod with a chain connection. The VANTRAAX ZMD down stop is a full chain that is installed to the outside of the cross member by a shock clevis. The INTRAAX ZMD down stop is a full chain that is installed to the frame bracket by a shock clevis.

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1212 - ZMD ® Zero Maintenance Damping ® FAQ Brochure

CAM TUBE SYSTEMS ™

GENUINE PARTS

Hendrickson genuine replacement cam tubes Hendrickson’s revolutionary Cam Tube System ™ is patented ▲ with a unique 4-tabbed design. Engineered to perform, this 4-tabbed Cam Tube System is manufactured with tight tolerances creating a clamping force that is symmetric around the cam tube.

▲ This product is covered by at least one or more U.S. and/or foreign patents and/or pending U.S. and/or foreign patent applications. See Hendrickson for details.

Hendrickson’s 4-Tabbed Design

Competitor’s 2-Tabbed Design

Competitor’s O-Ring Design

Structural Design Hendrickson’s 4-tabbed design is manufactured to perform. • The symmetric clamping holds the cam tube in position to help prevent cam tube rotation, which can cause premature wear to the brake spiders and could result in an expensive replacement of the HALFTRAAX ™ axle / beam weldment. Bent washer design provides increased durability and resistance to rotation versus the flat design. • Bent to allow the washer to be common between a 15" and 16.5" diameter INTRAAX ® brake.

Mechanical Properties Hendrickson’s cam tube clamping bracket is manufactured using high- strength, low alloy, high quality steel. • On certain will-fit brands of cam tubes, testing indicates the clamping bracket mechanical properties have a lower torque causing less resistance to movement than Hendrickson’s bracket. • The clamping force will not deform the plate. Hendrickson’s cam tube bushing has internal lubricants to reduce friction and extend wear life.

Clamp Torque

More Torque

0.70

0.59

Less Torque

O-Ring Will Fit

Hendrickson Two-Tab Will Fit

Above clamp torque data is based upon internal testing

NOTE: Look for the orange label with the black-filled slack adjuster image and L748 B 08-05 on the bottom edge of the label to ensure that it is a Hendrickson Genuine Part.

• Many competitor bushings are glass-filled nylon and have NO internal lubricants.

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. L1214 - CAM TUBE SYSTEMS ™

CAM TUBE SYSTEMS ™

GENUINE PARTS

NOTES

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1214 - CAM TUBE SYSTEMS ™

Recommended Stocking List

L1181 - Dealer Recommended Stocking List . . . . . . . . . . . . . 20

Dealer Recommended Stocking List

STOCKING LIST

Directions: This stock list is a recommendation of Hendrickson’s most common kits sold in the aftermarket. Descriptions are provided for components to allow you to choose the correct kits to stock based on the type of Hendrickson trailer suspensions most common at your facility.

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

AIR SPRINGS INTRAAX ® AAT 23K, AANT 23K suspensions VANTRAAX ® HKANT 40K slider (Below 16" RH) INTRAAX AAT 25K suspension

S-21800

S-20901 S-25873 S-22948 S-28929 S-22948 S-22045 S-22046 S-20223 S-20217 S-20010 S-20124 S-20127 S-4771 S-23114

2 1 2 2 2 2 1 2 2 5 2 2 2 1

INTRAAX AAT 30K suspension

VANTRAAX HKANT 40K slider (16" RH and above) (Units built before Jan 2008) VANTRAAX HKANT 40K slider (16" RH and above) (Units built after Jan 2008)

VANTRAAX HKAT 46K, HKANT 46K sliders

HK ™ Series HK190T slider HK Series HK230 slider

HT ® Series HT190T, HS Series HS190T suspensions

HT Series HT190U suspension

HT Series HT230, HS Series HS230 suspensions HT Series HT250T, HT250U suspensions

HT Series HT250US suspension

HT Series HT300, HS Series HS300 suspensions UBL ™ UNDER BEAM LIFT ™ UBL-001, 002, 003 and 004

ZMD ® AIR SPRINGS ULTRAA-K ® UTKNT 40K slider (units built before March 2019) ULTRAA-K UTKNT 40K slider (units built after March 2019) VANTRAAX HKANT 40K slider (16" RH; requires QUIK-DRAW ® ) INTRAAX AANT 23K suspension (14" - 17" RH; Std. travel); Steel Piston

S-34733 S-38000 S-33161

4 4 4

INTRAAX AAT 23K suspension (14" - 17" RH − Std. travel); Steel Piston INTRAAX AAT 23K RCA suspension (14" or 16" RH − Limited Rebound Travel); Steel Piston INTRAAX AANT 23K suspension (14" - 17" RH; Std. travel); Plastic Piston INTRAAX AAT 23K suspension (14" - 17" RH − Std. travel); Plastic Piston INTRAAX AAT 23K RCA suspension (14" or 16" RH − Limited Rebound Travel); Plastic Piston INTRAAX AAT 25K suspension (14" - 19" RH − Std. travel) INTRAAX AAT 25K RCA suspension (14" or 16" RH − Limited Rebound Travel)

S-35510

S-39400

S-39401

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1181 - Dealer Stocking List

Dealer Recommended Stocking List

STOCKING LIST

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

AIR SPRING BOLT KITS (One kit required per air spring) INTRAAX ® AAT 23K, 25K, 30K and AANT 23K suspensions (1.125" thick spacer) INTRAAX AAL 23K, 25K and 30K suspensions (1.125" thick spacer) VANTRAAX ® HKANT 40K slider (cast air spring pedestal and 19" RH) VANTRAAX HKAT 46K slider (17" RH) VANTRAAX HKANT 46K slider (19" RH) VANTRAAX HKAT 50K slider (17" RH) INTRAAX AAT 23K, 25K, 30K and AANT 23K suspensions (1.875" thick spacer) INTRAAX AAL 23K, 25K and 30K suspensions (1.875" thick spacer) VANTRAAX HKANT 40K slider (weld-on air spring pedestal and 15" or 19" RH) VANTRAAX HKAT 46K slider (15" or 18" RH) VANTRAAX HKAT 50K slider (18" RH) INTRAAX AAT 23K, 25K, 30K and AANT 23K suspensions (3.125" thick spacer) INTRAAX AAL 23K, 25K and 30K suspensions (3.125" thick spacer) VANTRAAX HKANT 40K slider (weld-on air spring pedestal and 15.5" RH) VANTRAAX HKAT 46K slider (19" RH) VANTRAAX HKAT 50K slider (19" RH) INTRAAX AAT 23K, 25K, 30K and AANT 23K suspensions (no spacer) INTRAAX AAL 23K, 25K and 30K suspensions (no spacer) VANTRAAX HKANT 40K slider (weld-on air spring pedestal and 16", 16.5" or 17" RH) VANTRAAX HKANT 40K slider (cast air spring pedestal and 14"-18" RH) VANTRAAX HKAT 46K slider (16" RH) VANTRAAX HKANT 46K slider (14"-18" RH) VANTRAAX HKAT 50K slider (16" RH) VANTRAAX ULTRAA-K ® UTKNT 40K slider HK ™ Series HK190T and HK230 slider (1" air spring spacer)

S-22630/2

S-22631/2

S-22632/2

S-22619/2

S-22908/2 S-22909/2

1 1

HK Series HK190T and HK230 slider (2" air spring spacer)

AIR SPRING SPACERS Air spring spacer, 1.125" Air spring spacer, 1.875" Air spring spacer, 3.125" Air spring spacer, 0.75"

B-22510-1 B-22510-2 B-22510-3 B-22510-4

2 1 1 1

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. No. L1181 - Dealer Stocking List

Dealer Recommended Stocking List

STOCKING LIST

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

SHOCK ABSORBERS (Standard service shown; other options exist — contact Hendrickson) INTRAAX ® AAT 23K, AANT 23K and AAT 25K suspensions

INTRAAX AAL 23K and 25K suspensions (12" RH) VANTRAAX ® HKAT 46K and HKANT 46K sliders VANTRAAX HKAT 50K slider INTRAAX AAL 23K and 25K suspensions (14"-19" RH) HT ® Series HT250T suspension INTRAAX AAL 23K and 25K suspensions (6.5"-9" RH)

S-23566

S-2212

S-23651 S-24088 S-24023 S-21292 S-20001 S-20002 S-23650 S-23649 S-20126

2 3 2 3 2 3 2 2 2

VANTRAAX HKANT 40K slider INTRAAX AAT 30K suspension

HK ™ Series HK190T and HK230 sliders

HT Series HT190T, HT190U, HS Series HS190T suspensions HT Series HT230, HT250U, HS Series HS230 suspensions HT Series HT250US suspension (5.5" and 6.5" RH) HT Series HT250US suspension (7.5"-14" RH) HT Series HT300, HT300US, HS Series HS300 suspensions

SHOCK BOLT KITS (One kit required per air spring) INTRAAX AAT 23K, 25K and 30K suspensions

S-24021

VANTRAAX HKAT 50K slider INTRAAX AANT 23K suspension

VANTRAAK HKANT 40K slider VANTRAAX HKAT 46K slider VANTRAAX HKANT 46K slider Most HT/HS Series190T, 230, 250T, 190U, 300T suspensions Most HT Series HT250U, 300T, 300US, 230 suspensions (remote shock)

S-24049/2

S-20031/2 S-2157/2

1 1 1

HT Series HT250US suspension

S-24024

ZMD ® SHOCK CLEVIS BOLT KIT INTRAAX AANT 23K Suspension (14" - 17" RH; Std. travel; winged hangers only)

S-37219

ZMD DOWN STOP VANTRAAX HKANT 40K slider (16" RH; Requires QUIK-DRAW ® )

INTRAAX AANT 23K suspension (14" RH; 16" with bolt-on frame brackets; Std. travel) INTRAAX AAT 23K suspension (14" RH - Std. travel) INTRAAX AAT 23K RCA suspension (14" or 16" RH − Limited Rebound Travel) INTRAAX AANT 23K suspension (15" and 17" RH; 16" RH with weld-on frame brackets; Std. travel)

S-33669

S-33669-3

INTRAAX AAT 23K suspension (15" - 17" RH; Std. travel)

ZMD DOWN STOP BOLT KIT VANTRAAX HKANT 40K slider (16" RH; Requires QUIK-DRAW)

INTRAAX AANT 23K suspension (14" - 17" RH; Std. travel) INTRAAX AAT 23K suspension (14" RH – 17" RH – Std. travel) INTRAAX AAT 23K RCA suspension (14" or 16" RH − Limited Rebound Travel)

S-24049/2

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1181 - Dealer Stocking List

Dealer Recommended Stocking List

STOCKING LIST

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

ZMD DOWN STOP KIT (Includes down stop and hardware) ULTRAA-K UTKNT 40K slider (units after March 2017)

S-38100-1

PIVOT BUSHING KITS (Includes bushing, pivot bolt kit, wear pads and lubricant) QUIK-ALIGN ® , wide bushing

S-24691 S-26321 S-6914

4 3 4

QUIK-ALIGN, narrow bushing (includes 2 bushings)

Welded alignment, wide bushing

PIVOT CONNECTION HARDWARE Alignment collar — most welded alignments Alignment collar — QUIK-ALIGN ® concentric (inner) Alignment collar — QUIK-ALIGN eccentric (outer) Bushing tube spacer — wide pivot connection Bushing tube spacer — narrow pivot connection

S-2770 S-20924 S-20925 S-21099 S-26807

4 4 4 4 4

PIVOT BOLT KITS (Alignment collars not included) QUIK-ALIGN, wide bushing

S-24679 S-24705

4 4

QUIK-ALIGN, narrow bushing

U-BOLT KITS (One U-bolt with nuts and washers) HT ® Series HT250US suspension (5.5" and 6.5" RH, flattened bolt) Most HT/HS Series top-mount and HT Series underslung HT190U suspensions

S-22894/4 S-21140/4

1 2 2

Axle spacer (Must use with flattened U-bolt)

S-20701

TOOLS Bushing Tool, wide bushing Bushing Tool, narrow bushing

S-21307 S-24736 S-24536

1 1 1

E-20 socket — 1" drive

QUIK-DRAW ® PNEUMATIC PIN PULL SYSTEM Three-way auto reset valve with fittings

VS-25224 VS-25223 S-28061-2 S-28062-2 S-35294-2 S-35295-2

2 2 1 1 1 1

Three-way auto reset valve

48" & 54" box front actuator (cast iron – units built before Feb. 2015) 48" & 54" rear actuator (cast iron – units built before Feb. 2015)

48" & 54" box front actuator with fittings (composite – units built in and after Feb. 2015) 48" & 54" rear actuator with fittings (composite – units built in and after Feb. 2015)

SLIDER LOCKING PIN UNITS BUILT BEFORE SEPT. 2012 1.375” Diameter, 4” hole center (TTMA)

S-28290 S-28290 S-28289 S-32389 S-32389 S-32388

4 4 4 4 4 4

1.375” Diameter, 6” hole center 1.625” Diameter, 4” hole center

UNITS BUILT AFTER SEPT. 2012 – 40K & 50K / JULY 2014 – other VANTRAAX ® 1.375” Diameter, 4” hole center (TTMA)

1.375” Diameter, 6” hole center 1.625” Diameter, 4” hole center

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. No. L1181 - Dealer Stocking List

Dealer Recommended Stocking List

STOCKING LIST

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

SLIDER ACCESSORIES Body rail clip — 2" hole centers (HS slider) Body rail clip — 1.5" hole centers (HS slider)

S-22366 S-14108 S-24460 S-24459 S-25593

2 2 2 2 2

Body rail clip — use with 6" hole centers and 1.375" lock pin Body rail clip — use with 4" hole centers and 1.625" locking pin

SURELOK ® air spring actuator assembly

BOLT-ON END STOP (ULTRAA-K ® 4" body rail hole spacing only) Left front rail and right rear rail — .188" thickness

S-34821-1 S-34821-2 S-35761-1 S-35761-2

2 2 2 2

Right front rail and left rear rail — .188" thickness Left front rail and right rear rail — .232" thickness Right front rail and left rear rail — .232" thickness

VALVES AND HARDWARE Height control valve

VS-227

4 5 3 1 2 1 1 1

Height control valve — ULTRAA-K ® UTKNT 40K slider

VS-33704-3

Bolted link assembly

S-14187 VS-14179 VS-22535 VS-27116 VS-2552 VS-23588

4-way push pull system — for use with SURELOK ® system

3-way ball valve

Differential height control valve with dump for DST ®

4-way air pilot valve 3-way air pilot valve

TIREMAAX ® ACCESSORIES CP or CP Integrated controller assembly

VS-29865-100 VS-32074-100

OPTIONAL OPTIONAL

PRO controller assembly

EC or CP hubcap — HN grease (spindle-mounted rotary union) EC or CP hubcap — HN oil (spindle-mounted rotary union) EC or CP hubcap — HP grease (spindle-mounted rotary union) EC or CP hubcap — HP oil (spindle-mounted rotary union) CP Integrated hubcap — HN oil (hubcap-mounted rotary union) CP Integrated hubcap — HN grease (hubcap-mounted rotary union) CP Integrated hubcap — HP oil (hubcap-mounted rotary union) CP Integrated hubcap — HP grease (hubcap-mounted rotary union) PRO hubcap — HN oil (hubcap-mounted rotary union) PRO hubcap — HN grease (hubcap-mounted rotary union) PRO hubcap — HP oil (hubcap-mounted rotary union) PRO hubcap — HP grease (hubcap-mounted rotary union)

VS-29566-1 VS-29566-3 VS-29566-2 VS-29566-4 VS-32068-1 VS-32068-3 VS-32070-1 VS-32070-3 VS-32055-1 VS-32055-3 VS-32056-1 VS-32056-3

2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 4

Adapter Plug 18-inch; 3-way connector

VS-29857 VS-30270

ABS junction harness 15-foot; 3-way connector ABS junction harness 3-foot; 3-way connector

VS-30270-1

EC or CP stainless steel tire hose, straight — Dual, 17" tire size or super single, 22.5" tire size VS-29003-1

Trailer Commercial Vehicle Systems

Refer to Hendrickson Literature No. L1181 - Dealer Stocking List

Dealer Recommended Stocking List

STOCKING LIST

DESCRIPTION

PART NO.

RECOMMENDED STOCK QTY.

TIREMAAX ® ACCESSORIES (Continued) EC or CP stainless steel tire hose, 180 degree — dual (22.5", aluminum or steel) PRO or CP Integrated stainless steel tire hose, straight — dual (22.5", aluminum or steel) PRO or CP Integrated stainless steel tire hose, 180 degree — dual (22.5", steel or combo)

VS-29004-2 VS-31503-1 VS-31504-2

4 4 4

PRO or CP Integrated stainless steel tire hose, straight — super single (22.5", aluminum or steel)

VS-31503-3

PRO or CP Integrated thermoplastic tire hose, straight — dual (22.5", steel or combo) PRO or CP Integrated thermoplastic tire hose, straight — dual (22.5", aluminum)

VS-33767-1 VS-33767-5

4 4

PRO or CP Integrated thermoplastic tire hose, 180 degree — dual (22.5", aluminum steel or combo)

VS-33769-1

PRO or CP Integrated thermoplastic tire hose, straight – super single (22.5", aluminum and steel)

VS-33767-3

2 4 4 4 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

EC or CP tee fitting — dual

VS-29854 VS-30002 VS-30451 S-28622 VS-26451 VS-27448 VS-27839

EC or CP elbow fitting — super single

EC or CP tee fitting guard — for use with stemco extended hubcaps

EC or CP rotary union kit EC or CP Axle hose clamp

EC or CP spindle plug assembly — HN (1.75") EC or CP spindle plug assembly — HP (2.50")

EC or CP axle hose for INTRAAX ® / VANTRAAX ® suspensions PRO or CP Integrated spindle plug assembly — HN (1.75") PRO or CP Integrated spindle plug assembly — HP (2.75") PRO or CP Integrated axle hose for INTRAAX / VANTRAAX suspensions PRO or CP Integrated axle vent for INTRAAX / VANTRAAX suspensions

VS-29094-1 VS-33092-1 VS-33092-2 VS-32087-1 VS-32101 VS-30468 VS-32344 VS-32331 VS-28059 S-27399 S-28146-1 S-28146-3 S-35303-1 S-35973-L S-35973-R S-35303-4 S-32676-3 S-32676-5 S-35303-6 S-38721-L S-38721-R S-38721-U

Target Gauge – CP with spindle-mounted rotary union Target Gauge – CP with hubcap-mounted rotary union

Target Gauge – PRO

Trailer Mounted Indicator light kit - Incandescent

Plug driver — handle

Plug driver — HN (1.75") Plug driver — HP (2.75")

AIR DISC BRAKE COMPONENTS HENDRICKSON / MAXX22T™ Pad kit

Minimum of 4

Caliper - Left Handed Caliper - Right Handed

1 1 2 1

Guide bolt kit

Gasket kit

Basic tool kit (Contains 4 tools to use on all WABCO ADB)

1 Kit

MAXX22T tool kit (Contains one tool that can be used on either MAXX22T or MAXXUS) Air chamber, Type 18/24, INTRAAX ® AAT/AANT - Left Handed Air chamber, Type 18/24, INTRAAX AAT/AANT - Right Handed Air chamber, Type 18/24, INTRAAX AAL, AAEDL and AAEDT - Unhanded

Pick either basic or WABCO

2 2 2

www.hendrickson‑intl.com

Refer to Hendrickson Literature No. No. L1181 - Dealer Stocking List

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