COMFORT AIR ® – Lion Electric Trucks
REAR SUSPENSIONS
VEHICLE
VEHICLE
KEY NO. PART NO.
DESCRIPTION
QTY.
KEY NO. PART NO.
DESCRIPTION
QTY.
1
Frame Hanger
Height Control Valve and Linkage Assembly, Includes Key Nos. 27-38
91330-001L 91330-002L 65081-101 65081-102 65119-001 65119-002 60632-041
40K, Left Hand 40K, Right Hand 21K, Left Hand 21K, Right Hand
2 2 1 1
58525-066 58525-080
40K Right Hand
21K / 40K Left Hand Safari Trucks Height Control Valve Assembly 40K, Includes Key Nos. 27-30 21K, Includes Key Nos. 27, 29-30
1
QUIK-ALIGN ® Service Kit
69031-002 69031-004 60501-000 65097-000
Left Hand, Includes Key Nos. 2-6 Right Hand, Includes Key Nos. 3-6 Axle Set, Includes Key Nos. 2-6 **QUIK-ALIGN Eccentric Collar **QUIK-ALIGN Concentric Collar
27 28 29 30 31
Height Control Valve
1 1 2 2
Height Control Valve Mounting Bracket
2 3 4 5 6 7
2 6 4 8 4 4
**¼" HCV Washer (Not Shown) **¼" HCV Hex Nut (Not Shown)
** 7 ⁄ 8 "-9 UNC x 8" Hendrickson Coated Hex Bolt ** 7 ⁄ 8 " Hendrickson Coated Hardened Washer ** 7 ⁄ 8 "-9 UNC Hendrickson Coated Locknut Main Support Member Assembly, 2" Main Support Member Bushing Service Kit, One Side, Includes Key Nos., 8-10, 56
Linkage Rod Assembly, Includes Key Nos. 32-34 40K Right Hand - 389 mm 21K / 40K Left Hand - 377 mm
58994-032 58994-087
82504-000 34013-464
32 33 34 35 36 37 38 39
** 5 ⁄ ** 5 ⁄ ** 5 ⁄
16 "-18 UNC Jam Nut
2 2 2 1 2 4 2
16 " Washer
8 9
59770-000 58648-000L 60392-000 65071-000
Isolator Pad
8 4 4 4
16 "-18 UNC Locknut
Main Support Member Bushing
56789-000 65091-003 58246-016 65092-000 67156-003 57317-014 57499-003
Height Control Valve Lower Linkage Bracket
10 11 12
Spring Eye Clip
M6 x 35 mm Hex Bolt M6 Hardened Washer
Top Pad
Spring Seat Spacer
M6 Locknut
48531-019 48531-015
40K- 1.5" 21K- 1.0"
4 2
Cross Channel
a b
40K - 40.5"
2 1
13
***Spring Seat
21K - 40"
Cross Channel Fastener Service Kit,Axle Set, Includes Key Nos. 40-42
56501-036 70856-005 56501-030
40K - Front 2.5° ID No. D36 40K - Rear 10° ID No. E05
2 2 2
21K - 4° ID No. D30
40 41 42
**M20 x 2.5-6G x 90 mm Bolt **M20 Hardened Washer
8
14
Axle Bottom Cap
16
93302-000 93315-000
40K Front, 21K, Replaces 50216-000 40K Rear, Replaces 50222-000
2 2
**M20 x 2.5-6H Locknut
8
Single Air Spring Service Kit, Includes Key Nos. 43-45
34013-441
U-bolt Kit, One Side, Includes Kit No. 48718-508 40K, 21K, Includes Key No. 15a
43 44 45 46
65086-002L
Air Spring Assembly
4 4 4
91430-070 91430-036 91430-038
**M12 Hardened Washer **M12 x 1.25 Locknut
40K, Includes Key No. 15b 40K, Includes Key No. 15c
****ULTRA ROD ® Transverse Torque Rod Assembly Includes Key No. 47
15
**M22 x 1.5 U-bolt
8
a b c
390 mm, 40K - Rear Rear / 21K 400 mm, 40K - Rear Forward
62000-635 62000-585 47691-000L
40K, 635 mm 21K, 585 mm
2 1 4
422 mm, 40K - Rear Forward / Rear Rear U-bolt Fastener Service Kit, One Side , Includes Key Nos. 16-18
47
Torque Rod Bar Pin Bushing
Transverse Torque Rod Fastener Service Kits
48718-508
58819-016 58819-019
40K, Includes Key Nos. 48a, 49-51 21K, Includes Key Nos. 48b, 49-51 **M16 x 2-6G x 110 mm Bolt - 40K **M16 x 2-6G x 130 mm Bolt - 21K
16 17 18 19 20 21
**Spherical Washer
16 16 16
**M22 Hardened Washer **M22 x 1.5 High Nut
48
4 2 4
60670-030L 58516-002
Shock Absorber
4 4
49 50 51 52
**M16 x 2-6G x 140 mm Bolt **M16 Hardened Washer
Upper Shock Bracket Lower Shock Bracket
16
**M16 x 2-6H Locknut Torque Rod Shim Kit
8
a b
57124-000 49324-002 34013-440
40K 21K
4 2
As Req.
34013-316 34013-343 22186-000 45045-010
40K (5 x 1.5 mm) 21K (2 x 1.5 mm)
Single Upper and Lower Shock Fasteners Service Kit, Includes Key Nos. 22-26
53 54 55
Transverse Torque Rod Frame Bracket
2 4 2
22 23 24 25 26
**M12 Hardened Washer **M12 x 1.75 Locknut **M20 x 2.5 x 140 mm Bolt **M20 Hardened Washer
4 4 4 8 4
Spacer Plate
Transverse Torque Rod Axle Bracket Supplied by Vehicle Manufacturer *****P-80 Lubricant - 10 ml (Not Shown)
56
70867-001
As Req.
**M20 x 2.5 Locknut
NOTES: * Quantities specified are for tandem suspension.Adjust quantities for single suspension. Quantities of service kit components may vary from amount shown in list. ** Item included in kit / assembly only, part not sold separately. *** Refer to Page 314 for ID number location. **** Hendrickson ‘ s two piece torque rods can be used to create the desired torque rod length, see Torque Rod Selection Guide 45745‑148 for more information.TRAAX ROD bushings are non-serviceable, the entire torque rod assembly requires replacement. Visit the TRAAX ROD website www.traaxrods.com for more information. ***** Use as a lubricant to install the torque rod bushings and main support member pivot bushings.
315
Reference Lit. No. SP-333 | 1-866-755-5968
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