PL-H832 - COMPOSILITE EXS Parts List
EXS COMPOSILITE ® SUSPENSIONS LIT NO: PL-H832 REV: A DATE: May 2022
Parts List PL-H832 is intended to help you find commonly required aftermarket parts and aftermarket parts kits for Composilite ® EXS Steerable Auxiliary Lift Axle Suspensions (8K, 10K & 13K).
For assistance with replacement axle weldments, seat kits and stabilizer brackets, please contact Hendrickson Customer Service:1-800-660-2829 — liftaxletech@hendrickson-intl.com.
Click this grapic throughout the document to return to Table of Contents:
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EXS Composilite ® Steerable Auxilairy Suspensions
Table of Contents: Parts and Parts Kits Section 1 Tie Rod Assemblies & Kits............................................................................. 4 Section 2 Brake Kits & Knuckle Hardware...................................................................... 5 Section 3 Backbones & Uppers..................................................................................... 6 Section 4 Side Rails & Saddles.................................................................................... 7 Section 5 Dust Shield Kits............................................................................................ 8 Section 6 Trailing Arms & Pivot Bolt Kits....................................................................... 9 Section 7 Cross Members............................................................................................ 10 Section 8 Weld-on Frame Brackets............................................................................... 12 Section 9 Bolt-on Towers.............................................................................................. 14 Section 10 Air Springs & Upper Air Spring Plates............................................................ 16 Section 11 Kingpin Kits................................................................................................. 17 Section 12 Associated Drawings List.............................................................................. 18
Note: the illustrations used throughout Parts List H832 are representational in nature and might not reflect the latest design changes, integrated components, and are not comprehensive in regard to all of the spare parts offered for specific suspension models and configurations. Please contact Hendrickson Customer Service for assistance: liftaxle@hendrickson-intl.com
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PL-H832
EXS Composilite ® Steerable Auxilairy Suspensions
SECTION 1 TIE ROD ASSEMBLIES & KITS
TABLE 1: TIE ROD ASSEMBLIES: SERIES EXS 8K, 10K, 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
08,10k Standard Round-Tube Tie Rod
R-015528-1000 R-015528-1300
13k
Standard Round-Tube Tie Rod
08,10k Heavy-Duty Compliant Tie Rod
R-013544-10 R-013544-13 R-014436-10 R-014436-10
All TIE RODS
13k
Heavy-Duty Compliant Tie Rod
08,10k Compliant Tie Rod
13k
Compliant Tie Rod
TABLE 2: TIE ROD REPLACMENT & CONVERSION KITS
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
08,10k Replacement / Conversion Kit
R-018993-1000 R-018993-1300
COMPLIANT TIE RODS
13k
Replacement / Conversion Kit
Standard Round-Tube Tie Rod:
Heavy-Duty Compliant Tie Rod:
Compliant Tie Rod:
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PL-H832
EXS Composilite ® Steerable Auxilairy Suspensions
SECTION 2 BRAKE KITS & KNUCKLE HARDWARE
TABLE 1: BRAKE KITS EXS 10K, 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
Drawing #
10k 10k 13k 13k 10k 13k 13k 13k
Fabricated, 1" Thick Backbone Fabricated, 1.25" Thick Backbone Cast Integrated Backbone Cast Bolt-on Backbone (ABD) Fabricated Bolt-on Backbone
R-017449-0100 Not Yet Available R-017449-0200 Not Yet Available R-017449-0300 017449-0301 R-017449-0400 017449-0401 R-017449-0500 017449-0501 R-017449-0600 017449-0601 R-017449-0700 017449-0701 R-017449-2200 017449-2201
BRAKE KITS
Meritor (ABD)
15X4 HD Cast Int Backbone
ADB22X-LT Bolt Kit
TABLE 2: KNUCKLE ASSEMBLY HARDWARE KITS EXS 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
Drawing #
10k 13k 13k 13k
Knuckle Assembly
SEE BRAKE KIT SEE BRAKE KIT R-018186-0300 018186-0301 R-018186-0100 018186-0101 R-018186-0200 018186-0201
KNUCKLE ASSEMBLY HARDWARE KITS
Fabricated Knuckle Assembly Cast Integrated Knuckle Assembly Cast Bolt-on Knuckle Assembly
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SECTION 3 BACKBONES & UPPERS
TABLE 1: BACKBONES EXS 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
10K Fabricated (LH) 10K Fabricated (RH)
R-018053-21 R-018053-22 R-015534-21 R-015534-22 R-017665-31 R-017665-32 R-017661-31 R-017661-32 R-017420-11 R-017420-12 R-017420-21 R-017420-22 R-018064-01 R-018064-02 R-018064-21 R-018064-22
10K Fabricated (LH), Inverted Taper 10K Fabricated (RH), Inverted Taper
13K Fabricated 1.25” (LH) 13K Fabricated 1.25” (RH)
13K Fabricated 1.25” (LH), Inverted Taper 13K Fabricated 1.25” (RH), Inverted Taper
BACKBONES
13K Cast Integrated (LH) 13K Cast Integrated (RH)
13K Cast Integrated (LH), Inverted Taper 13K Cast Integrated (RH), Inverted Taper
13K Cast Bolt-On (LH) 13K Cast Bolt-On (RH)
13K Cast Bolt-On (LH), Inverted Taper 13K Cast Bolt-On (RH), Inverted Taper
TABLE 2: UPPERS EXS 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
10K Fabricated (LH) 10K Fabricated (RH)
R-018054-01 R-018054-02 R-017819-10 R-060904-501 R-060904-502 R-060904-501 R-060904-502
13K Fabricated 1.25” (Not Handed)
13K Cast Int (LH) 13K Cast Int (RH)
UPPERS
13K Cast Bolt-On (LH) 13K Cast Bolt-On (RH)
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SECTION 4 SIDE RAILS & SADDLES
TABLE 1: SIDE RAILS EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
Standard Aftermarket (LH) Standard Aftermarket (RH) Standard Roll-Off (LH) Standard Roll-Off (RH)
R-017377-01 R-017377-02 R-017939-01 R-017939-02 R-017377-21 R-017377-22 R-017939-21 R-017939-22
SIDE RAILS
Plus 2” Aftermarket (LH) Plus 2” Aftermarket (RH)
Plus 2” Roll-Off (LH) Plus 2” Roll-Off (RH)
TABLE 2: SADDLES EXS 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
Standard Aftermarket (LH) Standard Aftermarket (RH) Standard Roll-Off (LH) Standard Roll-Off (RH)
R-017376-01 R-017376-02 R-017940-01 R-017940-02 R-017376-21 R-017376-22 R-017940-21 R-017940-22
SADDLES
Plus 2” Aftermarket (LH) Plus 2” Aftermarket (RH)
Plus 2” Roll-Off (LH) Plus 2” Roll-Off (RH)
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SECTION 5 DUST SHIELD KITS
TABLE 1: DUST SHIELD KITS EXS 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART#
Drawing #
Cast Bolt-On Knuckle (Drum Bendix 006563)
NOT AVAILABLE AT THIS TIME
13K
R-009983
13K 13K
Cast Integrated Knuckle Assembly Cast Bolt-On Knuckle Assembly
R-018986-0100 018986-0101 R-018986-0200 018986-0201
DUST SHIELD KITS
EXS13 Fabricated N-Spindle Knuckle
13K
R-018986-0300 018986-0301
10K
SEE BRAKE ASSEMBLY
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SECTION 6 TRAILING ARMS & PIVOT BOLT KITS
TABLE 1: PIVOT BOLT KITS EXS 08K, 10K & 13K DESCRIPTION SERIES
SUB DESCRIPTION
QTY
PART#
Drawing #
Narrow Alignment (All Nuts Out) Centered Alignment (All Nuts Out) Wide Alignment (All Nuts Out)
018122-0110 018122-0111 018122-0112 018122-0401 018122-0402 018122-0403 018122-0501 018122-0502 018122-0503 018122-0601 018122-0603 018122-0604
R-018122-0100
Truck Adjustable
Truck 35.0 in. Frame Width Truck 35.5 in. Frame Width
R-018122-0400
PIVOT BOLT KITS
Roll-Off Narrow Alignment (All Nuts Out) Roll-Off Centered Alignment (All Nuts Out) Roll-Off Wide Alignment (All Nuts Out)
R-018122-0500
Roll-Off Adjustable
R-018122-0600
Roll-Off 35.0 in. Frame Width Roll-Off 35.5 in. Frame Width
TABLE 2: TRAILING ARMS EXS 08K, 10K & 13K DESCRIPTION SERIES
SUB DESCRIPTION
QTY
PART#
Drawing # 017414-00 018881-00 018881-00
Top trailing arm for right and left side Bottom right-hand trailing arm, 6” offset Bottom left-hand trailing arm, 6” offset
R-017415-00 R-018881-01 R-018881-02
TRAILING ARMS & BUSHING KIT*
*Replacement Bushing Kit EXS 8/10/13
R-019193-0100
Bushing & Bolt Kit (TBD)
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SECTION 7 CROSSMEMBERS
TABLE 1: CROSSMEMBERS TRUCK & ROLL-OFF EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
33.5 FW 34.0 FW 34.5 FW 35.0 FW 35.5 FW
R-017374-1335 R-017374-1340 R-017374-1345 R-017374-1350 R-017374-1355 R-017374-2335 R-017374-5335 R-017374-5340 R-017374-5345 R-017374-5350 R-017374-5355 R-017374-3335
Adjustable FW
CROSSMEMBERS TRUCK & ROLL-OFF
33.5 FW 34.0 FW 34.5 FW 35.0 FW 35.5 FW
Adjustable FW
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SECTION 7 (Continued) CROSSMEMBERS
TABLE 2: CROSSMEMBERS TRAILER BOLT-ON EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
30.5 31.0 31.5 32,0 32.5 33.0 33.5 34.0 34.5 35.0 35.5 36.0 36.5 37.0 37.5 38.0 38.5 39.0 39.5 40.0 40.5 41.0 41.5 42.0 42.5 43.0 43.5 44.0 44.5 45.0
R-017657-1305 R-017657-1310 R-017657-1315 R-017657-1320 R-017657-1325 R-017657-1330 R-017657-1335 R-017657-1340 R-017657-1345 R-017657-1350 R-017657-1355 R-017657-1360 R-017657-1365 R-017657-1370 R-017657-1375 R-017657-1380 R-017657-1385 R-017657-1390 R-017657-1395 R-017657-1400 R-017657-1405 R-017657-1410 R-017657-1415 R-017657-1420 R-017657-1425 R-017657-1430 R-017657-1435 R-017657-1440 R-017657-1445 R-017657-1450
CROSSMEMBERS TRAILER
TABLE 3: CROSSMEMBERS INSTALL DRAWINGS EXS 08K, 10K & 13K DESCRIPTION SERIES SUB DESCRIPTION QTY
PART#
Drawing #
019702-0101
Bolt-on Hardware Kit Install Dwg Bolt-on Hardware Kit Install Dwg. (Inverted Nuts)
INSTALL DRAWINGS
08K, 10K, 13K
R-019702-0100
019702-0102
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SECTION 8 WELD-ON FRAME BRACKETS
TABLE 1: WELD-ON FRAME BRACKET ASSEMBLY EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
30.5 31.0 31.5 32,0 32.5 33.0 33.5 34.0 34.5 35.0 35.5 36.0 36.5 37.0 37.5 38.0 38.5 39.0 39.5 40.0 40.5 41.0 41.5 42.0 42.5 43.0 43.5 44.0 44.5 45.0
R-017638-0305 R-017638-0310 R-017638-0315 R-017638-0320 R-017638-0325 R-017638-0330 R-017638-0335 R-017638-0340 R-017638-0345 R-017638-0350 R-017638-0355 R-017638-0360 R-017638-0365 R-017638-0370 R-017638-0375 R-017638-0380 R-017638-0385 R-017638-0390 R-017638-0395 R-017638-0400 R-017638-0405 R-017638-0410 R-017638-0415 R-017638-0420 R-017638-0425 R-017638-0430 R-017638-0435 R-017638-0440 R-017638-0445 R-017638-0450
WELD-ON FRAME BRACKET ASSEMBLY
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SECTION 8 (Continued) WELD-ON FRAME BRACKETS
TABLE 2: WELD-ON FRAME BRACKET ASSEMBLY +2” EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
30.5 31.0 31.5 32,0 32.5 33.0 33.5 34.0 34.5 35.0 35.5 36.0 36.5 37.0 37.5 38.0 38.5 39.0 39.5 40.0 40.5 41.0 41.5 42.0 42.5 43.0 43.5 44.0 44.5 45.0
R-017639-0305 R-017639-0310 R-017639-0315 R-017639-0320 R-017639-0325 R-017639-0330 R-017639-0335 R-017639-0340 R-017639-0345 R-017639-0350 R-017639-0355 R-017639-0360 R-017639-0365 R-017639-0370 R-017639-0375 R-017639-0380 R-017639-0385 R-017639-0390 R-017639-0395 R-017639-0400 R-017639-0405 R-017639-0410 R-017639-0415 R-017639-0420 R-017639-0425 R-017639-0430 R-017639-0435 R-017639-0440 R-017639-0445 R-017639-0450
WELD-ON FRAME BRACKET ASSEMBLY +2"
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SECTION 9 BOLT-ON TOWERS
TABLE 1: BOLT-ON HANGER TOWER ASSEMBLY EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
Pattern B (LH) Pattern B (RH)
R-017646-01 R-017646-02 R-017646-11 R-017646-12 R-017647-01 R-017647-02 R-017647-11 R-017647-12 R-017648-01 R-017648-02 R-017648-11 R-017648-12 R-017649-01 R-017649-02 R-017649-11 R-017649-12 R-017650-01 R-017650-02 R-017650-11 R-017650-12
Pattern B (LH) Galvanized Pattern B (RH) Galvanized
Pattern E (LH) Pattern E (RH)
Pattern E (LH) Galvanized Pattern E (RH) Galvanized
Pattern J (LH) Pattern J (RH)
BOLT-ON HANGER TOWER ASSEMBLY (TRAILER)
Pattern J (LH) Galvanized Pattern J (RH) Galvanized
Pattern Q (LH) Pattern Q (RH)
Pattern Q (LH) Galvanized Pattern Q (RH) Galvanized
Pattern U (LH) Pattern U (RH)
Pattern U (LH) Galvanized Pattern U (RH) Galvanized
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SECTION 9 BOLT-ON TOWERS (Continued)
TABLE 2: BOLT-ON HANGER TOWER ASSEMBLY +2” EXS 08K, 10K & 13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
Pattern B (LH) +2" Pattern B (RH) +2"
R-017651-01 R-017651-02 R-017651-11 R-017651-12 R-017652-01 R-017652-02 R-017652-11 R-017652-12 R-017653-01 R-017653-02 R-017653-11 R-017653-12 R-017654-01 R-017654-02 R-017654-11 R-017654-12 017655-01 017655-02 017655-11 017655-12
Pattern B (LH) +2" Galvanized Pattern B (RH) +2" Galvanized
Pattern E (LH) +2" Pattern E (RH) +2"
Pattern E (LH) +2" Galvanized Pattern E (RH) +2" Galvanized
Pattern J (LH) +2" Pattern J (RH) +2"
BOLT-ON HANGER TOWER ASSEMBLY +2" (TRAILER)
Pattern J (LH) +2" Galvanized Pattern J (RH) +2" Galvanized
Pattern Q (LH) +2" Pattern Q (RH) +2"
Pattern Q (LH) +2" Galvanized Pattern Q (RH) +2" Galvanized
Pattern U (LH) +2" Pattern U (RH) +2"
Pattern U (LH) +2" Galvanized Pattern U (RH) +2" Galvanized
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SECTION 10 AIR SPRINGS & UPPER AIR SPRING PLATES
TABLE 1: RIDE & LIFT SPRINGS EXS 08K, 10K &13K DESCRIPTION SERIES
SUB DESCRIPTION
QTY
PART#
Drawing #
Trailer Ride Spring Roll-off Ride Spring Truck Ride Spring
R-001015 R-B-14487 R-B-14487 R-005079 R-007596-P
018948-0202 007596-0102 007596-0103
005079
Lift Spring
Ride Spring Hardware Kit: Truck/Roll-off
RIDE & LIFT SPRINGS
Ride Spring Hardware Kit: Tailer
R-018948-0200 R-019701-0100
Lift Spring Hardware Kit
019701-0101 019701-0102
Install Drawing: Lift Spring Toward Cross Member
Install Drawing: Lift Spring Toward Axle
TABLE 2: UPPER AIR SPRING PLATES EXS 08K, 10K &13K
YEARS OF SERVICE
DESCRIPTION
SERIES
SUB DESCRIPTION
QTY
PART #
Truck Standard (LH) Truck Standard (RH) Truck Pre-Plumb (LH) Truck Pre-Plumb (RH) Roll-Off Standard (LH) Roll-Off Standard (RH) Roll-Off Pre-Plumb (LH) Roll-Off Pre-Plumb (RH) Alt. Roll-Off Standard (LH) Alt. Roll-Off Standard (LH) Alt. Roll-Off Pre-Plumb (LH) Alt. Roll-Off Pre-Plumb (RH) Trailer Upper A/S Plate (LH) Trailer Upper A/S Plate (RH)
R-018215-01 R-018215-02 R-018222-01 R-018222-02 R-018209-01 R-018209-02 R-018027-01 R-018027-02 R-018252-01 R-018252-02 R-017991-01 R-017991-02 R-017422-01 R-017422-02 R-014722-11 R-014722-12 R-018221-01 R-018221-02
UPPER AIR SPRING PLATES
Trailer Upper A/S Plate (LH) Galvanized Trailer Upper A/S Plate (RH) Galvanized Trailer Upper A/S Plate Pre-Plumb (LH) Trailer Upper A/S Plate Pre-Plumb (RH)
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SECTION 11 KINGPIN KITS
TABLE 1: KINGPIN BUSHING REPLACEMENT KITS EXS 10K &13K
CAST INTEGRATED KNUCKLE STANDARD KINGPIN
CAST INTEGRATED
CAST BOLT-ON KNUCKLE STANDARD KINGPIN
CAST BOLT-ON KNUCKLE GROOVED KINGPIN
FAB N-SPINDLE KNUCKLE STANDARD KINGPIN
FAB N-SPINDLE KNUCKLE GROOVED KINGPIN
FAB KNUCKLE STANDARD KINGPIN
FAB KNUCKLE GROOVED KINGPIN
MODEL
PREFIX
KNUCKLE GROOVED KINGPIN
QTY.
R-019015-01
R-019015-02
R-019015-03
R-019015-04
R-019015-05
R-019015-06
****
****
1
EX
13K
w/o Kingpin: R-019015-10
w/o Kingpin: R-019015-10
w/o Kingpin: R-019015-30
w/o Kingpin: R-019015-30
w/o Kingpin: R-019015-50
w/o Kingpin: R-019015-50
****
****
1
****
****
****
****
****
****
R-019015-07
R-019015-08
1
EX
10K
w/o Kingpin: R-019015-70
w/o Kingpin: R-019015-70
****
****
****
****
****
****
1
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SECTION 12 ASSOCIATED DRAWINGS Clicking on an individual drawing number below will take you to that location in the document. Section 1 Drawings: Tie Rod Assemblies & Kits: • Currently Unvailable Section 2 Drawings: Brake Kits & Knuckle Hardware: • 017449-0301, 017449-0401, 017449-050, 017449-0601, 017449-0701, 017449-2201, 018186-0301, 018186-0101, 018186-0201 Section 3 Drawings: Backbones & Uppers: • Currently Unvailable Section 4 Drawings: Side Rails & Saddles: • Currently Unvailable Section 5 Drawings: Dust Shield Kits: • 018986-0101, 018986-0201, 018986-0301 Section 6 Drawings:Trailing Arms & Pivot Bolt Kits: • 018122-0110, 018122-0111, 018122-0112, 018122-0401, 018122-0402, 018122-0403, 018122-0501, 018122-0502, 018122-0503, 018122-0601, 018122-0603, 018122-0604, 017415-00, 018881-00, 018881-00
Section 7
Drawings: Cross Members •
019702-0101, 019702-0102
Section 8
Drawings:Weld-on Frame Brackets: • Currently Unvailable
Section 9
Drawings: Bolt-on Towers: • Currently Unvailable
Section 10
Drawings:Air Springs & Upper Air Spring Plates: • 018948-0202, 007596-0102, 007596-0103, 005079, 019701-0101, 019701-0102
Section 11
Drawings: Kingpin Kits: • Currently Unvailable
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REVISION HISTORY
ZONE REV DESCRIPTION A2, B2 1 GIRDLE HOOP MAT'L CHANGE FROM WIRE STRANDS TO SOLID STEEL, ADDED METAL TO METAL HEIGH ALL 2 ADDED SUPPLIER (CONTITECH) 3 ADDED SUPPLIER (FIRESTONE)
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REVISION
DRAWING No.
DRAWN BY: GENOVESI CHECKED BY: DANKOW APPROVED BY: DANKOW MODIFIED BY:
DATE:
TOLERANCES ARE: X: +/-.1 XX: +/-.06 XXX: +/-.030 ANGULAR: +/-.5 TORQUE: +10%/-0% UNLESS OTHERWISE NOTED
2/10/2003
005079
3
DATE ECO REV BY HT 7/14/2005 H2989 SPG
ECO No.
SIZE
SCALE
1/29/2009 09-0046 SAM 2/24/2012 12-0120 DWO
12-0120
B
.5=1
R
TITLE
DATE:
DWO
2/24/2012
This print remains the property of Hendrickson. All information contained therein is confidential. It is loaned, subject to return on demand and on the expressed condition it may not be copied or used for any other purpose than for which it was loaned.
AIR SPRING, LIFT
DIMENSIONS ADHERE TO ANSI Y14.5M-1982 WELDS CONFORM TO AWS D1.1
1
2
PAGE
OF
NOTES: 1. VENDOR: GOODYEAR, 2B7-548
2. VENDOR: CONTITECH, FD 110-17A 103 (PDF on sheet 1) REV3 3. VENDOR: FIRESTONE, W01-455-6106 (PDF on sheet 2) REV3 4. COLLAPSED HEIGHT: 2.18"
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